101502-9150 ZEXEL F 019 Z10 973 BOSCH INJECTION-PUMP ASSEMBLY f019z10973 1015029150 1g41851011

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 973 f019z10973

ZEXEL 101502-9150 1015029150

KUBOTA 1G41851011 1g41851011

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Buy INJECTION-PUMP ASSEMBLY 101502-9150 zexel genuine, new aftermarket engine parts with delivery

Service parts 101502-9150 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101050-8140

3. GOVERNOR 105419-5250

4. SUPPLY PUMP 105220-7220

5. AUTOM. ADVANCE MECHANIS 105676-8141

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-8352

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 18.6(190)/22.6(230)

13. NOZZLE-HOLDER 105048-4520

14. NOZZLE

15. NOZZLE SET 105019-1530

Include in #1:

101502-9150 as INJECTION-PUMP ASSEMBLY

101695-3650 as _

Cross reference number

BOSCH F 019 Z10 973 f019z10973

ZEXEL 101502-9150 1015029150

KUBOTA 1G41851011 1g41851011

Zexel num

Bosch num

Firm num

Name

101502-9150

F 019 Z10 973

1G41851011 KUBOTA

INJECTION-PUMP ASSEMBLY
F5802- K 14BZ INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-4120

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-5-4- 2

Pre-stroke mm 4 3.95 4.05

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 72 71.5 72.5

Difference between angles 2
Cal 1-5 deg. 144 143.5 144.5

Difference between angles 3
Cal 1-4 deg. 216 215.5 216.5

Difference between angles 4
Cyl.1-2 deg. 288 287.5 288.5

Injection quantity adjustment

Adjusting point A

Rack position 13.2

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 102 101 103

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.55

Pump speed r/min 650 650 650

Average injection quantity mm3/st. 107.5 97.5 117.5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.7+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 13 11 15

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Injection quantity adjustment_04

Adjusting point E

Rack position 13.4++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 115 115 125

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min (800)

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min (1100)

Advance angle deg. 2 1.7 2.3

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set the idle spring. (5)The torque control spring must does not have a set force. (6)Rack difference between N = N1 and N = N2 (7)Rack difference between N = N3 and N = N4 (8)Idle sub spring setting: L1. (9)Main spring setting
----------
K=10 N1=1200r/min N2=650r/min N3=1200r/min N4=350r/min L1=8.3-0.5mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=37deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=60mm
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(130deg)

Information:

(1) Torque for bushing ... 150 10 lb. ft.(20.7 1.4 mkg)(2) Thickness of spacers: 5M2697 Spacer ... .170 in.(4.32 mm)2M4208 Spacer ... .174 in.(4.42 mm)2M4209 Spacer ... .178 in.(4.52 mm)2M4210 Spacer ... .182 in.(4.62 mm)2M4211 Spacer ... .186 in.(4.72 mm)2M4212 Spacer ... .190 in.(4.82 mm)5M2691 Spacer ... .194 in.(4.93 mm)5S7189 Spacer ... .198 in.(5.03 mm)(3) 1S7590 Spring: Length under test force ... 1.522 in.(38.66 mm)Test force ... 22.6 1.1 lbs.(10.25 5 kg)Free length after test ... 1.751 in.(44.47 mm)Outside diameter ... .995 in.(25.27 mm)(4) Timing dimension for the fuel injection pumps: On engine with 8S7167 Gauge (A) ... 4.355 .002 in.(110.62 0.05 mm)Off engine with 8S7167 Gauge (A) ... 4.392 .002 in.(11.56 0.05 mm)(5) Length of pump plunger ... 2.7212 .0015 in.(69.118 0.038 mm) Minimum permissible length ... 2.7147 in.(68.953 mm)(6) Bore in the bearings for the rack: Bearing at the rear (later) ... .5020 .0015 in.(12.751 0.038 mm)Bearing at the front (later) ... .5023 .0015 in.(12.758 0.038 mm)Both bearings (earlier) ... .5010 .0003 in.(12.725 0.008 mm)Diameter of fuel rack ... .4983 to .4987 in.(12.656 to 12.666 mm)Maximum permissible clearance between rack and bearings ... .005 in.(0.13 mm)(7) Bore in bearings for the camshaft ... 2.1245 to 2.1255 in.(53.962 to 53.987 mm) Diameter of bearing journals of the camshaft ... 2.1215 to 2.1225 in.(53.886 to 53.911 mm)Maximum permissible clearance between the bearings and the camshaft journals ... .010 in.(0.25 mm) (8) Torque for the nuts that hold the fuel lines ... 30 5 lb. ft.(4.1 0.7 mkg)(9) Torque for the nuts that hold the nozzles ... 55 5 lb. ft.(7.6 0.7 mkg)(10) Body(11) Tighten nozzle finger tight in body.(12) Torque for glow plug ... 120 24 lb. in.(138.4 27.6 cm.kg)(13) Torque for precombustion chamber ... 150 10 lb. ft.(20.7 1.4 mkg)