101502-9081 ZEXEL 9 400 612 302 BOSCH INJECTION-PUMP ASSEMBLY 9400612302 1015029081 1655651011

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 612 302 9400612302

ZEXEL 101502-9081 1015029081

KUBOTA 1655651011 1655651011

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Buy INJECTION-PUMP ASSEMBLY 101502-9081 zexel genuine, new aftermarket engine parts with delivery

Service parts 101502-9081 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101050-8110

3. GOVERNOR 105419-4541

4. SUPPLY PUMP 105220-5480

5. AUTOM. ADVANCE MECHANIS 105670-5001

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-8620

11. Nozzle and Holder 16554-53001

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/22.1{225}

13. NOZZLE-HOLDER 105031-4990

14. NOZZLE 105025-3500

15. NOZZLE SET

Include in #1:

101502-9081 as INJECTION-PUMP ASSEMBLY

101691-3020 as _

Cross reference number

BOSCH 9 400 612 302 9400612302

ZEXEL 101502-9081 1015029081

KUBOTA 1655651011 1655651011

Zexel num

Bosch num

Firm num

Name

101502-9081

9 400 612 302

1655651011 KUBOTA

INJECTION-PUMP ASSEMBLY
F5802-G K 14BY INJECTION PUMP ASSY PE5A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131425-2420

Overflow valve opening pressure kPa 162 147 177

Overflow valve opening pressure kgf/cm2 1.65 1.5 1.8

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-5-4- 2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 72 71.5 72.5

Difference between angles 2
Cal 1-5 deg. 144 143.5 144.5

Difference between angles 3
Cal 1-4 deg. 216 215.5 216.5

Difference between angles 4
Cyl.1-2 deg. 288 287.5 288.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 77.5 76 79

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 7.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 15 13 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min -

Advance angle deg. 0.5

Remarks
Measure the actual speed.

Timer adjustment_02

Pump speed r/min -

Advance angle deg. 3.5 3 4

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting (5)Rack difference between N = N1 and N = N2
----------
K=14 N1=1200r/min N2=600r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(35deg)+-5deg b=(19deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=60mm
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(120deg)

Information:

1. Remove the oil outlet line (1) for oil pump.2. Remove the bolts (2) and locks, and remove the oil pump. Weight of oil pump is 40 lb. (17 kg).Install Oil Pump
1. Put the oil pump in position on engine, and install the bolts and locks.2. Install the oil outlet line for pump.end by: a) install oil panDisassemble Oil Pump
start by: a) remove oil pump 1. Remove suction bell (2). 2. Remove cover (4) and screen (5) from suction bell.3. Remove the cover (1) from bypass valve.4. Remove the bypass valve spring and plunger for the oil pump.5. Remove the cotter pin, and loosen nut (3). 6. Install tool setup (A) and make the gear separate from shaft.7. Remove tool setup (A), nut (3), and gear. Remove the woodruff key from shaft. 8. Remove the bolts (6) and locks. Remove cover assembly (7).9. Remove the oil pump gears.10. Remove the bolts (9) and locks. Remove the cover assembly (8).11. Remove the bearings from cover assemblies (7) and (8).Assemble Oil Pump
1. Use tool setup (A) to install the bearings in the cover assemblies. 2. Put cover assembly (1) in position on body, and install the bolts and locks.3. Put clean oil on the oil pump gears and on the bearings in the cover assemblies.4. Put the oil pump gears in position on cover assembly (2), and install the cover assembly. Install the bolts and locks.5. Install the woodruff key in shaft.6. Put the drive gear in position on shaft, and install the nut and washer. Tighten the nut to 60 lb.ft. (8.3 mkg) plus the amount needed to put holes for cotter pin in alignment. Install the cotter pin. 7. Install the bypass valve plunger (3) and spring (4). Install the cover for bypass valve. 8. Put the screen assembly (5) in position in the suction bell, and install the cover.9. Install the suction bell on oil pump.end by: a) install oil pump