Information injection-pump assembly
BOSCH
9 400 614 555
9400614555
ZEXEL
101502-9035
1015029035
KUBOTA
1655051014
1655051014
Rating:
Service parts 101502-9035 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
15.7(160)/22.1(225)
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 614 555
9400614555
ZEXEL
101502-9035
1015029035
KUBOTA
1655051014
1655051014
Zexel num
Bosch num
Firm num
Name
101502-9035
9 400 614 555
1655051014 KUBOTA
INJECTION-PUMP ASSEMBLY
F5402 K 14BY PE5A PE
F5402 K 14BY PE5A PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131425-2420
Overflow valve opening pressure
kPa
162
147
177
Overflow valve opening pressure
kgf/cm2
1.65
1.5
1.8
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-5-4-
2
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 72 71.5 72.5
Cal 1-3 deg. 72 71.5 72.5
Difference between angles 2
Cal 1-5 deg. 144 143.5 144.5
Cal 1-5 deg. 144 143.5 144.5
Difference between angles 3
Cal 1-4 deg. 216 215.5 216.5
Cal 1-4 deg. 216 215.5 216.5
Difference between angles 4
Cyl.1-2 deg. 288 287.5 288.5
Cyl.1-2 deg. 288 287.5 288.5
Injection quantity adjustment
Adjusting point
A
Rack position
10
Pump speed
r/min
1200
1200
1200
Average injection quantity
mm3/st.
72.8
71.3
74.3
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7.3+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
10
8
12
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)Set idle sub-spring
(4)Main spring setting
(5)Rack difference from N = N1
----------
K=14 N1=1200r/min
----------
----------
K=14 N1=1200r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
----------
----------
a=(20deg)+-5deg b=(36deg)+-5deg
----------
----------
a=(20deg)+-5deg b=(36deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
(2)Use the pin at R = aa
----------
aa=35mm
----------
a=19deg+-5deg b=53deg+-5deg
----------
aa=35mm
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(120deg)
----------
----------
a=(120deg)
Information:
ACTION REQUIRED
Refer to the Service Manual if/as necessary.
Inspect the engine for 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557.
If the engine has 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557, replace only the 20R-1282 Fuel Injectors with serial numbers LESS THAN 1240557 with 392-0222 Fuel Injectors.
Refer to Image 1 for the part number and serial number locations.
Record the serial number(s) and part number for the injector(s) removed.
Image1
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 1*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 1.0-hour job for Group 1
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
1.0 hour will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
*******Group 2*******
0-4380 hrs,
0-6 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 2.0-hour job for Group 2
If there has been a previous repair, part age/hours will apply. Retain a copy of the previous repair invoice in the dealer's records for audit purposes, and specify repair date and machine hours in the "Additional Comments" section of the warranty claim.
The serial number(s) and part number for the injector(s) removed must be included in the claim story.
2.0 hours will be allowed for inspecting for suspect injectors.
1.0 hour will be allowed for replacing each 20R-1282 Fuel Injector in the engine with a 392-0222 Fuel Injector.
Reasonable travel time and mileage will be allowed.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Have questions with 101502-9035?
Group cross 101502-9035 ZEXEL
Kubota
Kubota
101502-9035
9 400 614 555
1655051014
INJECTION-PUMP ASSEMBLY
F5402
F5402