101501-2000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1015012000 220008690a

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101501-2000 1015012000

HINO 220008690A 220008690a

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101501-2000 zexel genuine, new aftermarket engine parts with delivery

Service parts 101501-2000 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101050-0070

3. GOVERNOR 105932-0670

4. SUPPLY PUMP 105210-6060

5. AUTOM. ADVANCE MECHANIS 105672-5270

6. COUPLING PLATE 105662-1520

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-7705

11. Nozzle and Holder 23600-2663C

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/21.6{220}

13. NOZZLE-HOLDER 105030-3601

14. NOZZLE

15. NOZZLE SET 105019-0314

Include in #1:

101501-2000 as INJECTION-PUMP ASSEMBLY

101695-3400 as _

Cross reference number

ZEXEL 101501-2000 1015012000

HINO 220008690A 220008690a

Zexel num

Bosch num

Firm num

Name

101501-2000
101501-2001

220008690A HINO

INJECTION-PUMP ASSEMBLY
J07C * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8250

Bosch type code 1 688 901 101

Nozzle 105780-0120

Bosch type code 1 688 901 990

Nozzle holder 105780-2190

Opening pressure MPa 20.7

Opening pressure kgf/cm2 211

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131425-0320

Overflow valve opening pressure kPa 108 88 128

Overflow valve opening pressure kgf/cm2 1.1 0.9 1.3

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-2-4-5- 3

Pre-stroke mm 4 3.97 4.03

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 72 71.75 72.25

Difference between angles 2
Cal 1-4 deg. 144 143.75 144.25

Difference between angles 3
Cal 1-5 deg. 216 215.75 216.25

Difference between angles 4
Cal 1-3 deg. 288 287.75 288.25

Injection quantity adjustment

Adjusting point -

Rack position 12.4

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 103.5 101.9 105.1

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point Z

Rack position 9.5+-0.5

Pump speed r/min 415 415 415

Each cylinder's injection qty mm3/st. 12 11 13

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.4)

Pump speed r/min 850 850 850

Average injection quantity mm3/st. 103.5 102.5 104.5

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.6

Pump speed r/min 1450 1450 1450

Average injection quantity mm3/st. 105 101 109

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.35

Pump speed r/min 1160 1160 1160

Average injection quantity mm3/st. 105 101 109

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1-0.8

Pump speed r/min 580 580 580

Average injection quantity mm3/st. 89.5 85.5 93.5

Fixing the lever *

Injection quantity adjustment_07

Adjusting point E

Rack position R1-0.95

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 82.5 78.5 86.5

Fixing the lever *

Injection quantity adjustment_08

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 170 170 180

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Load 1/5

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.3

Load 1/5

Timer adjustment_03

Pump speed r/min -

Advance angle deg. 1 0.7 1.3

Load 5/5

Remarks
Measure the actual speed.

Timer adjustment_04

Pump speed r/min 1190++

Advance angle deg. 1 0.7 1.3

Load 2/5

Timer adjustment_05

Pump speed r/min (1300-50 )

Advance angle deg. 1 0.7 1.3

Load 5/5

Remarks
Measure the actual speed.

Timer adjustment_06

Pump speed r/min 1450-50

Advance angle deg. 5.5 5.2 5.8

Load 5/5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=J93
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=46mm
----------
a=8deg+-5deg b=36deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=38mm
----------
a=0deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(20deg)

Information:

REM05-07
Reman
January 2005 APPEARANCE CHANGE TO REMAN 3400 HEUI? INJECTORS Announcement The Caterpillar Remanufactured Products Group announces an appearance change on selected Cat Reman 3400 HEUI injectors effective 01/31/05. In order to improve appearance and salvage of injector stator covers, Cat Reman will begin using stator cover marking plates on selected 3400 HEUI injectors. Currently, Cat Reman must remove the old part number and codes from the stator cover by grinding. This process can only be done once and often opens porosity in the stator causing scrap or unacceptable appearance. Effective 01/31/05 Cat Reman will begin using a disposable marking plate. See the pictures below. The cover and stator are not serviced separately; the picture is for clarity only. This change will not alter fit or performance in any way. Part Numbers ImpactedThe table below lists part numbers impacted by this change.
Reman Part Numbers Description
10R1265 FUEL INJECTOR GP
10R1266 FUEL INJECTOR GP
10R1267 FUEL INJECTOR GP Features and Benefits
Cat Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included
Improved reliability and performance
Worldwide availability through Caterpillar? parts distribution system
Customer access regardless of location
Backed by Cat warranty
Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Consult your Core Acceptance Guide for complete details.
Warranty
Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com
PELJ0493 CATERPILLAR? ?2005 Caterpillar