101495-3021 ZEXEL 9 400 614 509 BOSCH INJECTION-PUMP ASSEMBLY 9400614509 1014953021 6204711411


 

Information injection-pump assembly

BOSCH 9 400 614 509 9400614509
ZEXEL 101495-3021 1014953021
KOMATSU 6204711411 6204711411
101495-3021 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101495-3021 zexel genuine, new aftermarket engine parts with delivery

Service parts 101495-3021 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-8820
3. GOVERNOR 105400-3521
4. SUPPLY PUMP 105220-5610
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5631
11. Nozzle and Holder 6207-11-3102
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-1450
15. NOZZLE SET

Include in #1:

101495-3021 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 509 9400614509
ZEXEL 101495-3021 1014953021
KOMATSU 6204711411 6204711411


Zexel num
Bosch num
Firm num
Name
101495-3021 
9 400 614 509 
6204711411  KOMATSU
INJECTION-PUMP ASSEMBLY
4D95L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   53.3 52.3 54.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9+-0.5
Pump speed r/min   420 420 420
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101495-3021
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring must does not have a set force. (4)RACK CAP: R1 (5)Rack difference between N = N1 and N = N2 (6)Idle sub spring setting: L1.
----------
K=17 R1=(17.5)mm N1=850r/min N2=400r/min L1=7.8-0.5mm
----------

Speed control lever angle

Test data 101495-3021
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=953r/min bb=750r/min
----------
a=(57deg)+-5deg b=(23deg)+-5deg c=(7deg)+-5deg

Stop lever angle

Test data 101495-3021
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=47deg+-5deg b=53deg+-5deg

Timing setting

Test data 101495-3021
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min




Information:

Procedure
Note: Prior to performing the analysis with the APC, be sure to read and understand all the interferences listed in the "Interferences Inherent In the Fuel Sample" section of this document. Ensure that all precautions have been taken to minimize the affect of skewed results due to improper sampling, handling, or preparation.
Obtain the fuel sample to be analyzed in an appropriate sample bottle as described in the "Fuel Sample Preparation" section. Manually or mechanically shake the sample vigorously for 30 seconds. When manually shaking a sample, ensure thorough mixing of the sample by turning the bottle so that the lid is facing downward. Shake by moving the wrist and/or forearm up and down as rapidly as is comfortable for the 30 seconds.Note: Degassing samples can be accomplished with either the use of an ultrasonic bath or with the use of a vacuum pump.
Immediately degas the sample, by partially opening the lid to the bottle and placing the sample upright in the degassing unit. Perform only one of the degassing methods. An ultrasonic bath is the best method for degassing a sample. An ultrasonic bath takes the least amount of time minimizing the impact of particle settling.Note: The purpose of partially unscrewing or opening the lid is to promote quick degassing of the sample. Air bubbles to remaining near the surface of the sample following the degassing process are acceptable.
Illustration 5 g01741117
If an ultrasonic bath is unavailable, an alternative method of degassing the sample is with the use of a 1U-5718 Oil Sampling Vacuum Pump. Ensure the 1U-5718 Oil Sampling Vacuum Pump is clean before beginning the degas process.Note: Rubber is to be placed over the hole of the tubing for the pump to develop and hold the required vacuum.
With the sample to be analyzed in the sample bottle, thread the bottle into the bottom of the 1U-5718 Oil Sampling Vacuum Group. Operate the pump to create a vacuum. Maintain the vacuum until all air bubbles have risen to the surface of the sample and dissipated.
If an ultrasonic bath or a vacuum pump is not available, the sample can degas naturally. Degas the sample by setting the sample on a flat surface and leaving the sample undisturbed. If the APC performs a flushing cycle, let the sample sit for 15 seconds. If the APC does not perform a flushing cycle, such as the 293-8413 HYDAC Contamination Monitor Group or the 383-4255 HYDAC Contamination Monitor Group, let the sample sit for 30 seconds. Proceed to the "Sample Processing" section.Sample Processing
Remove the lid from the sample bottle. Immediately begin the processing of the sample on the APC that has been prepared according to the "Fuel Sample Preparation" section.Note: If more than 45 seconds elapse after the shaking of the sample, the procedure shall be restarted with shaking of the sample in "Fuel Sample Preparation" section. Shaking the sample ensures that suspended particles do not settle to the bottom of the sample, causing inaccurate particle count results.
Obtain the particle count results

Have questions with 101495-3021?





Group cross 101495-3021 ZEXEL

Komatsu 

 
6204711190 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204711650 
INJECTION-PUMP ASSEMBLY
4D95L
9 400 614 508 
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4D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101495-3021  
9 400 614 509 
6204711411 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 614 510 
6204711442 
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9 400 614 511 
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4D95L
9 400 614 512 
6204711711 
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4D95L
9 400 614 513 
6204711722 
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9 400 614 514 
6204711511 
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4D95L
 
6204711461 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204711521 
INJECTION-PUMP ASSEMBLY
4D95L
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