101493-9010 ZEXEL 9 400 614 486 BOSCH INJECTION-PUMP ASSEMBLY 9400614486 1014939010 167000t004


 

Information injection-pump assembly

BOSCH 9 400 614 486 9400614486
ZEXEL 101493-9010 1014939010
NISSAN 167000T004 167000t004
101493-9010 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101493-9010 zexel genuine, new aftermarket engine parts with delivery

Service parts 101493-9010 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9810
3. GOVERNOR 105921-5750
4. SUPPLY PUMP 105220-6020
5. AUTOM. ADVANCE MECHANIS 105671-0260
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5430
11. Nozzle and Holder 166000T002
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3760
14. NOZZLE 105017-1320
15. NOZZLE SET

Include in #1:

101493-9010 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 486 9400614486
ZEXEL 101493-9010 1014939010
NISSAN 167000T004 167000t004


Zexel num
Bosch num
Firm num
Name
101493-9010 
101493-9160 
9 400 614 486 
167000T004  NISSAN
INJECTION-PUMP ASSEMBLY
FD4 * K
101493-9010 
101493-9160 
9 400 614 486 
167000T004  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD4 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.2 3.15 3.25
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   12
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65.4 63.8 67
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   11 9.2 12.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   65.4 64.4 66.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.15
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   70.5 66.5 74.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   101 85 117
Fixing the lever   *
Timer adjustment
Pump speed r/min   1010--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   960
Advance angle deg.   0.3
Timer adjustment_03
Pump speed r/min   (1030)
Advance angle deg.   0.8 0.5 1.1
Remarks
Measure the actual speed.
 
Timer adjustment_04
Pump speed r/min   1330
Advance angle deg.   0.8 0.5 1.1
Timer adjustment_05
Pump speed r/min   1500
Advance angle deg.   3.5 3.5 3.5
Timer adjustment_06
Pump speed r/min   1600
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101493-9010
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=G63
----------

Speed control lever angle

Test data 101493-9010
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=70deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101493-9010
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=29deg+-5deg b=10deg+-5deg

Timing setting

Test data 101493-9010
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'S') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(60deg)




Information:


26Feb2020
U-93
A-70
D-86
O-82
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR INSPECTING AND POSSIBLY REMOVING CERTAIN 471-6029 DEF INJECTOR AND MOUNTING GROUPS FROM DEALER PARTS STOCK
108I 7750 PI70799
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31May2020
PROBLEM
A defined batch of existing 471-6029 DEF Injector and Mounting Groups can fail under certain conditions.
ACTION REQUIRED
Inspect all 471-6029 DEF Injector and Mounting Groups in dealer parts stock.
Open the packaging and visually inspect the DEF injector.
If the DEF injector's upper body molding mark is an A or B, then the DEF injector is acceptable to use. Repackage the DEF injector and mark the packaging as inspected per this program and place the part back into dealer parts stock.
If the DEF injector's upper body molding mark is a 1 or 2, then remove the part from dealer parts stock. Refer to the Parts Disposition.
Image 1 shows the molding marks and location.
Image1
SERVICE CLAIM ALLOWANCES
Submit one claim for all parts removed from dealer parts stock.
PARTS DISPOSITION
NACD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for a Parts Return Request (PRR). A Parts Return Request (PRR) will be issued to you through the Send-It-Back process after the claim is submitted. Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.
EAME, LACD, and APD:
Hold all 471-6029 DEF Injector and Mounting Groups removed from dealer parts stock for 30 days for a possible Parts Return Request (PRR). Make sure to list the service letter program number on the packing slip and include the closed work order paperwork. Handle all other parts in accordance with your Warranty Bulletin on warranty parts handling.
If a Parts Return Request (PRR) is not issued to you after 30 days through the Send-It-Back process, handle the parts in accordance with your warranty bulletin on warranty parts handling.

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Group cross 101493-9010 ZEXEL

Nissan 

9 400 614 485 
167000T003 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

9 400 614 485 
167000T003 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

101493-9010  

101493-9160 
9 400 614 486 
167000T004 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

101493-9010  

101493-9160 
9 400 614 486 
167000T004 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

9 400 614 487 
167000T303 
INJECTION-PUMP ASSEMBLY
FD3

Nissan-Diesel 

9 400 614 487 
167000T303 
INJECTION-PUMP ASSEMBLY
FD3

Nissan 

9 400 614 488 
167000T304 
INJECTION-PUMP ASSEMBLY
FD3

Nissan-Diesel 

9 400 614 488 
167000T304 
INJECTION-PUMP ASSEMBLY
FD3

Nissan 

9 400 614 489 
167000T005 
INJECTION-PUMP ASSEMBLY
FD4

Nissan-Diesel 

9 400 614 489 
167000T005 
INJECTION-PUMP ASSEMBLY
FD4

Nissan 

9 400 614 490 
167000T305 
INJECTION-PUMP ASSEMBLY
FD3

Nissan-Diesel 

9 400 614 490 
167000T305 
INJECTION-PUMP ASSEMBLY
FD3
9 400 619 585 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLR113800 
INJECTION-PUMP ASSEMBLY
SL
 
SLR113800A 
INJECTION-PUMP ASSEMBLY
SL
9 400 610 547 
SLR113800B 
INJECTION-PUMP ASSEMBLY
SL
9 400 611 888 
SLR113800C 
INJECTION-PUMP ASSEMBLY
SL
9 400 619 586 
SLR313800 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLR313800A 
INJECTION-PUMP ASSEMBLY
SL
9 400 610 548 
SLR313800B 
INJECTION-PUMP ASSEMBLY
SL
9 400 611 889 
SLR313800C 
INJECTION-PUMP ASSEMBLY
SL
9 400 619 649 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SLR513800 
INJECTION-PUMP ASSEMBLY
SL
 
SLR513800A 
INJECTION-PUMP ASSEMBLY
SL
9 400 610 549 
SLR513800B 
INJECTION-PUMP ASSEMBLY
SL
9 400 614 491 
SLR513800C 
INJECTION-PUMP ASSEMBLY
SL

Nissan 

9 400 614 492 
167000T860 
INJECTION-PUMP ASSEMBLY
BD30

Nissan-Diesel 

9 400 614 492 
167000T860 
INJECTION-PUMP ASSEMBLY
BD30
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