101492-9141 ZEXEL F 01G 09U 1JX BOSCH INJECTION-PUMP ASSEMBLY f01g09u1jx 1014929141


 

Information injection-pump assembly

BOSCH F 01G 09U 1JX f01g09u1jx
ZEXEL 101492-9141 1014929141
101492-9141 INJECTION-PUMP ASSEMBLY
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Cross reference number

BOSCH F 01G 09U 1JX f01g09u1jx
ZEXEL 101492-9141 1014929141


Zexel num
Bosch num
Firm num
Name
101492-9141 
F 01G 09U 1JX 
  DAEWOO
INJECTION-PUMP ASSEMBLY
4BC2

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   47.4 46.4 48.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.1+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   12 10.5 13.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101492-9141
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=14
----------

Speed control lever angle

Test data 101492-9141
F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb (at delivery) (3)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=22deg+-5deg b=6deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101492-9141
N:Pump normal S:Stop the pump. (1)Normal (2)Use the hole at R = aa
----------
aa=60mm
----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-9141
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Information:


28Oct2019
U-642
A-510
D-558
O-556
Parts stock action only
PRODUCT IMPROVEMENT PROGRAM FOR REMOVING OR REPLACING THE 506-8793 FAST FILL DEF NOZZLE IN DEALER PARTS STOCK, DEALER TOOL INVENTORY, OR CUSTOMER TOOL INVENTORY
7750 PI70777
Caterpillar’s obligations under this Service Letter are subject to, and shall not apply in contravention of, the laws, rules, regulations, directives, ordinances, orders, or statutes of the United States, or of any other applicable jurisdiction, without recourse or liability with respect to Caterpillar.
When submitting claim for Parts Stock Action, Use the appropriate 99Z as the s/n, the appropriate Service Letter Program Number as the Part number in the Part Causing Failure field, "7751" as the Group Number, "56" as the Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Jan2020
PROBLEM
The existing 506-8793 Fast Fill DEF Nozzles can get stuck while filling DEF and will not kick out when the DEF tank is full.
ACTION REQUIRED
Dealer Parts Stock:
Inspect all 506-8793 Fast Fill DEF Nozzles in dealer parts stock. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then remove the part from dealer part stock.
Dealer Tool Inventory and/or Customer Tool Inventory:
Inspect all 506-8793 Fast Fill DEF Nozzles in dealer tool inventory. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then replace the fast fill DEF nozzle with a 584-9979 Fast Fill DEF Nozzle.
Dealers should check their records of customers who have purchased one or more of the 506-8793 Fast Fill DEF Nozzles. If necessary, inspect all 506-8793 Fast Fill DEF Nozzles in customer tool inventory. If a 506-8793 Fast Fill DEF Nozzle is equipped with a blue twist engagement handle, then replace the fast fill DEF nozzle with a 584-9979 Fast Fill DEF Nozzle.
Image1
SERVICE CLAIM ALLOWANCES
Dealer Parts Stock:Submit one claim for all parts removed from dealer parts stock.Dealer Tool Inventory and/or Customer Tool Inventory:One 584-9979 Fast Fill DEF Nozzle is allowed for each 506-8793 Fast Fill DEF Nozzle removed from service that is equipped with a blue twist engagement handle.
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.

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