101492-3950 ZEXEL 9 400 614 458 BOSCH INJECTION-PUMP ASSEMBLY 9400614458 1014923950 6204711221

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 458 9400614458

ZEXEL 101492-3950 1014923950

KOMATSU 6204711221 6204711221

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Buy INJECTION-PUMP ASSEMBLY 101492-3950 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-3950 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP

101049-8760

3. GOVERNOR 105400-6360

4. SUPPLY PUMP 105220-5700

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5631

11. Nozzle and Holder 6207-11-3102

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3300

14. NOZZLE 105017-1450

15. NOZZLE SET

Include in #1:

101492-3950 as INJECTION-PUMP ASSEMBLY

106682-4820 as _

Cross reference number

BOSCH 9 400 614 458 9400614458

ZEXEL 101492-3950 1014923950

KOMATSU 6204711221 6204711221

Zexel num

Bosch num

Firm num

Name

101492-3950

9 400 614 458

6204711221 KOMATSU

INJECTION-PUMP ASSEMBLY
4D95L K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 34.4 33.4 35.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 10.2+-0. 5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 10.5 9.5 11.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)The torque control spring must does not have a set force. (5)Rack difference between N = N1 and N = N2
----------
K=16 RAL=15+0.2mm N1=1050r/min N2=750r/min
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Speed control lever angle

F:Full speed I:Idle S:Stop (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=32deg+-3deg c=24deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=59deg36min+-3deg b=0deg24min+-30min

Information:

1 Remove the plug from the dash and install 3T306 Starting Aid Switch. Connect two purple wires, from the wiring harness, to the switch. 2 Put 3T157 Support Assembly (1) in position. Install two 6H1717 Bolts (2) as shown. On D6D Tractors with 4N6016 Refrigerant Compressor Group, remove the existing spacer so support (1) will fit at location (A); use the existing bolt. Remove the bolt and washer from the cylinder head and put 3T1417 Brace (3) in position. Install 2A4256 Spacer (4), S1591 Bolt (5) and 5M2894 Washer. Do not use spacer (4) on D6D Tractors. Install S1594 Bolt (6) and 5M2894 Washer. 3 Put 6N7674 Valve Assembly (7) in position on support assembly (1) and install two S1618 Bolts (8), 5P4116 Washers and 1D4716 Nuts. Put 7N2059 Clamp Assembly (9) in position on the support assembly and install two S1618 Bolts (8), 5P4116 Washers and 1D4716 Nuts. 4 Remove the plug from the manifold and install 6N9995 Atomizer Assembly (9). The orifices of the atomizer must be toward each end of the manifold. Install 5P7907 Connector (10) in valve assembly (7). Install one end of 9P3121 Tube (11) in atomizer assembly (9) and connect the other end of tube (11) to connector (10) with 5P6314 Sleeve (12) and 5P6313 Nut (13). Remove the plug from the bypass elbow and install 6N5899 Switch (14). Connect 9G3005 Wire Assembly (15) to switch (14) and to one wire from valve assembly (7). 5 Install 3D5102 Grommet and 2B2404 Clip (16) to hold tube (11). Connect 9G3006 Wire Assembly (17) to valve assembly (7) and to the purple wire, from the starting aid switch, at the rear of the engine. Use former clips (18) to hold wire assembly (17) in position.6 Remove cap (19) from valve assembly (7) and install 7N296 Cylinder Assembly.