Information injection-pump assembly
ZEXEL
101492-3841
1014923841
KOMATSU
6202731180
6202731180
Rating:
Service parts 101492-3841 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
6202-13-3500
12.
Open Pre:MPa(Kqf/cm2)
22.1{225}
15.
NOZZLE SET
Cross reference number
Zexel num
Bosch num
Firm num
Name
Information:
PARTS NEEDED
Qty
Part Number Description
80 6V5839 WASHER-HARD
80 8T2223 BOLT-SOCKET HD
20 20R5566 INJECTOR GP-F -G
1 SOFTWARE See Note in Action Required
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 32% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
****Parts Stock ****
Rework the following engines in dealer parts stock and/or dealer exchange inventory:
797F LAA/HAA
For engine arrangements 2621300, 2822060, 2863503, 3981020, 330-0200, 2863503, 3601647, 3659323, 3659326, 3659327, 3659328, 3659329, 4170588, 188764, 4213013, 4213014, 4233501, 4233502, 20R1363, 20R1494, 20R1495, 20R1496, 20R4668
Service Replacement C175-20 Engines with a LLM, A4K, ZK3, H4N.
Disassemble and replace the former 3315895 or 10R8998 Fuel Injector with the the 20R5566 Fuel Injector in reconditioned or reman engines or the new 4439454 Fuel Injector in new engines in dealer exchange inventory.
Refer to KENR6052-11 R&I Electronic Unit Injector
New engine software is required to support the new fuel injector. Engines must be equipped with the new engine software listed in M0067056.
****Affected Product****
Replace the existing 331-5895 Fuel Injectors or the 10R8998 Fuel Injectors with the new 20R-5566 Fuel Injectors. Refer to the service manual as necessary.
Refer to KENR6052-11 R&I Electronic Unit Injector
Engines must be equipped with the new engine software listed in M0067056.
SERVICE CLAIM ALLOWANCES
****Parts Stock****
Submit one claim for each engine reworked in dealer parts stock. For Reman engine refer to the Parts Needed. For new engines 80 - 6V5839 Washers, 80 - 8T2223 Bolts, 20 - 4439454 Injectors and latest software plus 7 hours of labor will be allowed for each engine that is reworked in dealer parts stock inventory.
Include engine serial number in additional comments field of the claim.
****Affected Product****
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-5000 hrs,
0-12 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 14.0-hour job
When applicable reasonable travel time and mileage will be allowed.
PARTS DISPOSITION
****Parts Stock****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
****Affected Product****
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.