101492-3560 ZEXEL 9 400 614 444 BOSCH INJECTION-PUMP ASSEMBLY 9400614444 1014923560


 

Information injection-pump assembly

BOSCH 9 400 614 444 9400614444
ZEXEL 101492-3560 1014923560
101492-3560 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101492-3560 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-3560 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9250
3. GOVERNOR 105400-4420
4. SUPPLY PUMP 105220-5280
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5631
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105048-3300
14. NOZZLE 105017-1450
15. NOZZLE SET

Include in #1:

101492-3560 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 444 9400614444
ZEXEL 101492-3560 1014923560


Zexel num
Bosch num
Firm num
Name
101492-3560 
101492-3890 
9 400 614 444 
  KOMATSU
INJECTION-PUMP ASSEMBLY
SA4D95L K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   82.4 81.4 83.4
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.9+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   8 7 9
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101492-3560
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=6
----------

Speed control lever angle

Test data 101492-3560
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=52deg+-5deg b=28deg+-5deg

Stop lever angle

Test data 101492-3560
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101492-3560
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=58deg+-3deg b=2deg+-30min




Information:

1. Remove turbocharger return oil line (1).2. Remove two shields (2) from exhaust manifold (3). 3. Remove clamp (4).4. Remove nuts, spacers and brackets (5).5. Remove exhaust manifold (3).6. Remove the gaskets from the exhaust manifold or studs. 7. Separate section (6), sections (7) and section (8).Install Exhaust Manifold
Make sure the 2P-2333 Manifold Sealer does not get on the inside of each manifold. Damage to the turbocharger could be the result if the manifold sealer gets on the impeller on the turbocharger.
1. Apply a thin coat of 2P-2333 Manifold Sealer to the O.D. of male end of the manifold sections (7) and section (8). Coat the female ends of the manifold with clean engine oil.2. Connect sections (6), sections (7) and section (8). 3. Install 5P-3931 Anti-Seize Compound on the threads of studs (9).4. Install the gaskets on the studs. 5. Install exhaust manifold (3).6. Install nuts, spacers and brackets (5). Tighten the nuts to a torque of 38 5 N m (28 4 lb ft).7. Install clamp (4). 8. Install two shields (2) to exhaust manifold (3).9. Using a new O-ring seal at the bottom and a new gasket at the top, install turbocharger return oil line (1).

Have questions with 101492-3560?





Group cross 101492-3560 ZEXEL

Komatsu 

9 400 614 442 
 
INJECTION-PUMP ASSEMBLY
4D95L
9 400 614 443 
6204711230 
INJECTION-PUMP ASSEMBLY
4D95L
 
6204711630 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY
S4D95L
9 400 610 191 
6204711440 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY
S4D95L
101492-3560  

101492-3890 
9 400 614 444 
 
INJECTION-PUMP ASSEMBLY
SA4D95L
9 400 614 445 
6205711220 
INJECTION-PUMP ASSEMBLY
S4D95L
 
6204711520 
INJECTION-PUMP ASSEMBLY
4D95L
 
 
INJECTION-PUMP ASSEMBLY
4D95L
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