101492-3310 ZEXEL 9 400 614 433 BOSCH INJECTION-PUMP ASSEMBLY 9400614433 1014923310 6130721412

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 433 9400614433

ZEXEL 101492-3310 1014923310

KOMATSU 6130721412 6130721412

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Buy INJECTION-PUMP ASSEMBLY 101492-3310 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-3310 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8130

3. GOVERNOR 105510-8490

4. SUPPLY PUMP 105220-1810

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156612-9520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4980

11. Nozzle and Holder 6130-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3510

14. NOZZLE 105015-3590

15. NOZZLE SET

Include in #1:

101492-3310 as INJECTION-PUMP ASSEMBLY

106692-4741 as _

106692-9000

106692-9001

Cross reference number

BOSCH 9 400 614 433 9400614433

ZEXEL 101492-3310 1014923310

KOMATSU 6130721412 6130721412

Zexel num

Bosch num

Firm num

Name

101492-3310

9 400 614 433

6130721412 KOMATSU

INJECTION-PUMP ASSEMBLY
4D105 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 8.1

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 55.5 54.5 56.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.8

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 51 49 53

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 14 12.6 15.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

R:Rack position (mm) P:Negative pressure (1)Pneumatic governor
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Information:

There are two water temperature regulators, one for each cylinder head.1. Drain the coolant from the engine to a level below the water temperature regulators.
Typical Example2. Remove elbow (1). Remove tube and elbow (2). 3. Remove cover assemblies (3). 4. Remove water temperature regulator (4) from each cover assembly. 5. Remove lip-type seal (5) from each cover assembly if a replacement is necessary.6. Check the water temperature regulators. See Specifications Manual SENR6475. The following steps are for the installation of the water temperature regulators. 7. Use Tool (A) to install lip-type seals (5). Install the seals with the lip toward the inside of the covers. Install the seal until it contacts the counterbore in the cover assembly.
If the water temperature regulators are installed incorrectly the engine will over heat.
8. Put clean glycerin on the lip of seal (5), and install water temperature regulator (4) in each cover assembly (3). 9. Install new gaskets (6) and cover assemblies (3).
Typical Example10. Install the gaskets and elbow (1). Put clean engine oil or glycerin on the O-ring seals on tube (2). Install the gasket, tube and elbow (2).11. Fill the cooling system to the correct level. See the Operation & Maintenance Manual.