101492-3240 ZEXEL 9 400 610 241 BOSCH INJECTION-PUMP ASSEMBLY 9400610241 1014923240 6130721111

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 241 9400610241

ZEXEL 101492-3240 1014923240

KOMATSU 6130721111 6130721111

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Buy INJECTION-PUMP ASSEMBLY 101492-3240 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-3240 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8090

3. GOVERNOR 105402-1520

4. SUPPLY PUMP 105220-1810

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156612-9520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4980

11. Nozzle and Holder 6130-12-3100

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3510

14. NOZZLE 105015-3590

15. NOZZLE SET

Include in #1:

101492-3240 as INJECTION-PUMP ASSEMBLY

106692-4358 as _

Cross reference number

BOSCH 9 400 610 241 9400610241

ZEXEL 101492-3240 1014923240

KOMATSU 6130721111 6130721111

Zexel num

Bosch num

Firm num

Name

101492-3240

9 400 610 241

6130721111 KOMATSU

INJECTION-PUMP ASSEMBLY
4D105 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 3 2.95 3.05

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point C

Rack position 8.5

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 45.5 44.5 46.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point E

Rack position 8.1

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 14 12.6 15.4

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Supplied with torque spring not set.
----------
K=13
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=12deg+-5deg b=32deg+-3deg c=20deg+-3deg

Information:

Start By:a. remove valve covers 1. Use Tool (A) to disconnect fuel injection line (1) at both ends. Remove the fuel injection line from the engine. 2. Use Tool (B) to remove retainer (2) from the adapter.3. Remove the fuel injection nozzles with Tooling (C) as follows:a. Install the 6V-6983 Adapter and the 8T-3199 Screw into nozzle assembly (3).b. Install the 8T-3198 Tube over the 8T-3199 Screw.c. Use the 1B-4206 Nut on the 8T-3199 Screw to pull the fuel injection nozzle from the adapter.4. Remove compression seal (4) and carbon dam seal (8) from fuel injection nozzle (3).5. Use Tool (D) to remove adapter (6) from the cylinder head.6. Remove gasket (7) and seal (5) from adapter (6). The following steps are for installation of the fuel injection nozzles and adapters.7. Use Tool (E) to clean the bore in adapter (6). Use an open end wrench or tap driver to turn Tool (E).8. Inspect seal (5) for damage or wear. Replace the seal if necessary.9. Put washer (7) and seal (5) in position on adapter (6).10. Put liquid soap in the bores of the cylinder head and on seals (5) in the adapters.11. Put 5P-3931 Anti-Seize Compound on the threads of adapter (6), and install the adapter in the cylinder head assembly.12. Use Tool (D), and tighten the adapter to a torque of 205 14 N m (150 10 lb ft).
Make sure the correct compression seal washer (4) is used when the nozzle assembly is installed in the adapter. Only copper washers are to be used with this adapter.
13. Install compression seal washer (4), and use Tool (F) to install carbon dam seal (8) on the fuel injection nozzle.14. Put fuel injection nozzle (3) in position in the adapter, and install retainer (2).15. Use Tool (B) to tighten retainer (2) to a torque of 48 7 N m (35 5 lb ft).16. Install fuel line (1). Tighten the nuts on the fuel line with Tool (A) to a torque of 40 7 N m (30 5 lb ft).End By:a. install valve covers