101492-1041 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014921041 me017758

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101492-1041 1014921041

MITSUBISHI ME017758 me017758

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Buy INJECTION-PUMP ASSEMBLY 101492-1041 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-1041 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9031

3. GOVERNOR 105402-1940

4. SUPPLY PUMP 105220-5180

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156636-5320

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4050

11. Nozzle and Holder ME019368

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105048-3010

14. NOZZLE

105017-0040

15. NOZZLE SET

Include in #1:

101492-1041 as INJECTION-PUMP ASSEMBLY

103662-3053 as _

103662-3054

Cross reference number

ZEXEL 101492-1041 1014921041

MITSUBISHI ME017758 me017758

Zexel num

Bosch num

Firm num

Name

101492-1041

ME017758 MITSUBISHI

INJECTION-PUMP ASSEMBLY
4D31T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4620

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 975 975 975

Average injection quantity mm3/st. 66.4 65.4 67.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8.2+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.5 6.2 8.8

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 11.6+-0. 5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60.5 60.5 65.5

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7.6+-0.5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Torque spring does not operate. (4)Setting at shipping (5)Rack difference between N = N1 and N = N2 (6)Idle sub spring setting: L1.
----------
K=7 N1=975r/min N2=600r/min L1=9.2+-0.1mm
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Speed control lever angle

F:Full speed I:Idle (1)At shipping (2)Stopper bolt setting
----------

----------
a=18deg+-5deg b=5deg+-5deg c=(12deg)

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(130deg)

Information:

Start By:a. remove valve cover 1. Remove the cover from the flywheel housing and install Tool (A). Turn the crankshaft with Tool (A) until there is no pressure on rocker arm (2).2. Use Tool (B) as shown to move the rocker arm away from push rod (1). Remove push rod (1). 3. Install Tool (C) on the valve lifter. Remove valve lifter (3) from the block. 4. Remove spring guide (4) from the valve lifter.5. Do Steps 1 through 4 again for the other valve lifters and push rods if necessary.Install Valve Lifters & Push Rods
Any time the valve lifter is removed from the machine, a new spring guide must be installed on the valve lifter.1. Install spring guide (1) on valve lifter (2). 2. Put the valve lifter in position on Tool (A) as shown. Make sure spring guide (1) is in position in the groove (slot) in the valve lifter as shown. 3. Use a soft hammer to install Tool (B) over spring guide (1). Make sure the groove in Tool (B) is in alignment with spring guide (1). 4. Put clean engine oil on valve lifter (2). Use Tool (B) to install the valve lifter in the engine block. Make sure the end of the spring guide is in alignment with the small hole in the block.5. When the valve lifter is in position in the block, use Tool (C) to push the valve lifter off of Tool (C). 6. Use Tool (E) to turn the crankshaft to make sure there is not pressure on the push rods and rocker arms.7. Put push rod (3) in position in the block. Use Tool (D) to move rocker arm (4) away from the push rod far enough to put push rod (3) in position under the rocker arm.End By:a. install valve cover