101492-0700 ZEXEL 9 400 614 409 BOSCH INJECTION-PUMP ASSEMBLY 9400614409 1014920700 8971002650

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 409 9400614409

ZEXEL 101492-0700 1014920700

ISUZU 8971002650 8971002650

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101492-0700 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-0700 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9940

3. GOVERNOR 105400-8230

4. SUPPLY PUMP 105220-5850

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-0620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4602

11. Nozzle and Holder 8-94442-224-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3230

14. NOZZLE 105017-0490

15. NOZZLE SET

Include in #1:

101492-0700 as INJECTION-PUMP ASSEMBLY

106682-9675 as _

106682-9677

Cross reference number

BOSCH 9 400 614 409 9400614409

ZEXEL 101492-0700 1014920700

ISUZU 8971002650 8971002650

Zexel num

Bosch num

Firm num

Name

101492-0700
101492-0701

9 400 614 409

8971002650 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 52.5 51.5 53.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.2+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 11.5 9.5 13.5

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=12
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=9deg+-5deg b=20deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(200deg)

Information:

1. Remove bolts (1) and the washers that hold rocker shaft assembly (2) in position.2. Remove rocker shaft assembly (2). Remove the O-ring seal from the rear rocker arm support bracket.3. Put identification marks on push rods (3) as to their location in the engine. Remove the push rods.Install Rocker Shaft Assembly & Push Rods
1. Install push rods (1). Make sure they are in their original location in the engine and in position in the valve lifters.
Loosen the adjusting screws on the rocker arms. This will prevent a bent valve or push rod during installation of the rocker shaft assembly.
2. Install a new O-ring seal in the rear rocker arm support bracket. Put 2P2506 Thread Lubricant on all of the bolts that hold the rocker shaft assembly in position except for the bolt that goes through the rear rocker arm support bracket.3. Put rocker shaft assembly (2) in position on the engine. Make sure the dowels in the support bracket are in alignment with the dowel holes in the cylinder head. Make sure the rocker arms are engaged with the push rods.4. Install the bolts and washers that hold the rocker shaft assembly in position. Tighten them until they are finger tight.
3304 Engine Sequence
3306 Engine Sequence5. Tighten the bolts that hold the rocker shaft as follows:a. Tighten the bolts in number sequence to a torque of 156 N m (115 lb ft).b. Tighten the bolts in number sequence to a torque of 250 17 N m (185 13 lb ft).c. Tighten the bolts again in number sequence to a torque of 250 17 N m (185 13 lb ft).6. See "Valve Clearance Setting" in Testing & Adjusting. Make an adjustment to the valves so the intake valves have 0.38 mm (.015 in) clearance and the exhaust valves have 0.64 mm (.025 in) clearance. Tighten the locknuts for the adjusting screws to a torque of 29 7 N m (21 5 lb ft).End By:a. install valve cover