101492-0385 ZEXEL 9 400 614 381 BOSCH INJECTION-PUMP ASSEMBLY 9400614381 1014920385 8943429344

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 381 9400614381

ZEXEL 101492-0385 1014920385

ISUZU 8943429344 8943429344

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101492-0385 zexel genuine, new aftermarket engine parts with delivery

Service parts 101492-0385 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9670

3. GOVERNOR 105400-5632

4. SUPPLY PUMP 105220-7280

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-0620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4602

11. Nozzle and Holder 8-94442-224-1

12. Open Pre:MPa(Kqf/cm2) 18.1(185)

13. NOZZLE-HOLDER 105048-3230

14. NOZZLE 105017-0490

15. NOZZLE SET

Include in #1:

101492-0385 as INJECTION-PUMP ASSEMBLY

106671-9991 as _

106671-9992

Cross reference number

BOSCH 9 400 614 381 9400614381

ZEXEL 101492-0385 1014920385

ISUZU 8943429344 8943429344

Zexel num

Bosch num

Firm num

Name

101492-0385

9 400 614 381

8943429344 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0820

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11.1

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 50.2 49.2 51.2

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8.5+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8.7 6.7 10.7

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=17
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=10deg+-5deg b=27deg+-5deg c=35deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(200deg)

Information:

Intake and exhaust valve stems are to be coated with 8T2998 Breakin Lubricant prior to installation in the cylinder head.(1) Intake valve.(2) Exhaust valve.(3) Height to top of valve guide ... 28.00 0.05 mm (1.102 .002 in)(4) Outer Valve Spring (7W7082): Assembled length ... 51.69 mm (2.035 in)Load at assembled length ... 240 24 N (54 5 lb)Operating length (min) ... 37.72 mm (1.485 in)Load at min operating length ... 650 32 N (146 7 lb)Free length after test ... 59.89 mm (2.358 in)Outside diameter ... 34.00 mm (1.339 in)(5) Inner Valve Spring (7W7083): Assembled length ... 49.19 mm (1.937 in)Load at assembled length ... 136 14 N (31 3 lb)Operating length (min) ... 35.22 mm (1.387 in)Load at min operating length ... 292 15 N (66 3 lb)Free length after test ... 61.39 mm (2.417 in)Outside diameter ... 23.24 mm (.915 in)(6) Diameter of valve stems (new) ... 9.441 0.008 mm (.3717 .0003 in)Use again minimum:7C1586 Exhaust ... 9.408 mm (.3704 in)7C5215 Intake ... 9.408 mm (.3704 in)Bore in valve guide with guide installed in the head (new) ... 9.484 0.026 mm (.3734 .0010 in)Use again dimension for valve guide bore ... 9.538 mm (.3755 in)(7) Diameter of valve head: Exhaust valve ... 42.00 0.13 mm (1.654 .005 in)Intake valve ... 45.00 0.13 mm (1.772 .005 in)(8) Angle of valve face: Angle of intake valve face ... 29 1/4 1/4°Angle of exhaust valve face ... 44 1/4 1/4° (9) Depth of bore in head for valve seat insert: Intake ... 15.00 0.10 mm (.591 .004 in)Exhaust ... 14.10 0.10 mm (.555 .004 in) Inserts to be shrunk by reduced temperature before being placed in counterbore.(10) Diameter of valve seat insert for intake valve ... 46.025 0.013 mm (1.8120 .0005 in) Bore in head for valve seat insert for intake valve ... 45.950 0.025 mm (1.8091 .0010 in)Diameter of valve seat insert for exhaust valve ... 43.400 0.015 mm (1.7086 .0006 in)Bore in head for valve seat insert for exhaust valve ... 43.320 0.025 mm (1.7055 .0009 in)(11) Angle of face of intake valve seat insert ... 30 1/4 1/2°Angle of face of exhaust valve seat insert ... 44 3/4 1/2°(12) "Use again" thickness of valve lip: Exhaust valve ... 2.03 mm (.080 in)Intake valve ... 2.51 mm (.099 in)