101491-9930 ZEXEL 9 400 614 358 BOSCH INJECTION-PUMP ASSEMBLY 9400614358 1014919930 167000t301

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 358 9400614358

ZEXEL 101491-9930 1014919930

NISSAN-DIESEL 167000T301 167000t301

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Buy INJECTION-PUMP ASSEMBLY 101491-9930 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-9930 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9810

3. GOVERNOR 105921-5780

4. SUPPLY PUMP 105220-6020

5. AUTOM. ADVANCE MECHANIS 105671-0230

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5440

11. Nozzle and Holder 16600-0T300

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105048-3760

14. NOZZLE 105017-1330

15. NOZZLE SET

Include in #1:

101491-9930 as INJECTION-PUMP ASSEMBLY

106692-9350 as _

106692-9351

Cross reference number

BOSCH 9 400 614 358 9400614358

ZEXEL 101491-9930 1014919930

NISSAN-DIESEL 167000T301 167000t301

Zexel num

Bosch num

Firm num

Name

101491-9930
101493-9110

9 400 614 358

167000T301 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD3 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 72.7 71.1 74.3

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 7.7 11.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.8)

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 72.7 71.7 73.7

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.25

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 80.6 76.6 84.6

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.2

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 63.2 59.2 67.2

Fixing the lever *

Injection quantity adjustment_06

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 106 90 122

Fixing the lever *

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min (975)

Advance angle deg. 1 0.7 1.3

Remarks
Measure the actual speed.

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 1 0.7 1.3

Remarks
Measure the actual speed.

Timer adjustment_05

Pump speed r/min 1500

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm.
----------
T1=G67
----------

Speed control lever angle

F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=70deg+-5deg b=(38deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=29deg+-5deg b=10deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'S') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(60deg)

Information:

Lubricants, Coolants, and Greases
Data sheets, specifications, and recommendations for Cat lubricants, coolants, and greases are available through your Cat dealer and at the following website:http://parts.cat.com/parts/machine-fluids
Special Publication, PEWJ0074, "Filters and Fluids Application Guide"
Special Publication, PEHJ0149, "Cat Filters and Fluids Toolbox Update - Datasheet Set"
Special Publication, REHS1063, "Know Your Track-Type Tractor Cooling System"
Special Publication, SEBD0518, "Know Your Cooling System"
Special Publication, PEGJ0035, "Grease Selection Guide"Fuel
Special Publication, PEHP7046, "Fuel Contamination Control Data Sheet"
Special Publication, SENR9620, "Improving Fuel System Durability"
Special Publication, SEBD0717, "Diesel Fuels and Your Engine"
"ASTM D6751 Standard Specification for Biodiesel Fuel Blend Stock (B100) for Middle Distillate Fuels"
"EN 14214 Automotive fuels - Fatty acid methyl esters (FAME) for diesel engines - Requirements and test methods"
"ASTM D7467 Standard Specification for Diesel Fuel Oil, Biodiesel Blend (B6 to B20)"
"ASTM D975 Standard Specification for Diesel Fuel Oils" (includes requirements for B5 and lower biodiesel blends)
"EN 590 Automotive fuels - Diesel - Requirements and test methods" (includes requirements for B5 and lower biodiesel blends)
"EN 14078 Liquid petroleum products - Determination of fatty acid methyl esters (FAME) in middle distillates - Infrared spectroscopy method"
"EN 14104 Fat and oil derivatives - Fatty Acid Methyl Esters (FAME) - Determination of Acid Value"
"ASTM D664 Standard Test Method for Acid Number of Petroleum Products by Potentiometric Titration"
"ASTM D6469 Standard Guide