101491-9740 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919740 1670054t66

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101491-9740 1014919740

NISSAN-DIESEL 1670054T66 1670054t66

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Buy INJECTION-PUMP ASSEMBLY 101491-9740 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-9740 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8650

3. GOVERNOR 105931-6390

4. SUPPLY PUMP 105220-5820

5. AUTOM. ADVANCE MECHANIS 105622-1661

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4910

11. Nozzle and Holder 16600-54T01

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3390

14. NOZZLE

105017-0900

15. NOZZLE SET

Include in #1:

101491-9740 as INJECTION-PUMP ASSEMBLY

106692-4093 as _

Cross reference number

ZEXEL 101491-9740 1014919740

NISSAN-DIESEL 1670054T66 1670054t66

Zexel num

Bosch num

Firm num

Name

101491-9740

1670054T66 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD30 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 11.3

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 49.8 48.3 51.3

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 8 6.9 9.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.3)

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 49.8 48.7 50.9

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.2

Pump speed r/min 1900 1900 1900

Average injection quantity mm3/st. 49.4 45.4 53.4

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 69 64 74

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1900

Advance angle deg. 5 4.5 5.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=D81
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=20deg+-5deg b=38deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=29deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(100deg)

Information:

Generator Serial Number Plate
The generator Serial Number Plate is installed on the right side of the generator, near the front of the barrel. The generator serial number, model, and arrangement number are stamped on the Serial Number Plate.Generator Name Plate
The generator Name Plate is installed on the generator housing. The engine model, generator rating, and other generator data are stamped on the Name Plate.Reference Numbers
Fill in the blanks for future reference. Ordering Parts
When ordering parts, your order should specify the quantity, part number, part name and serial number, arrangement number and modification number of the engine for which the parts are needed. If in doubt about the part number, please provide your dealer with a complete description of the needed item.When service or maintenance is needed for your Caterpillar engine, be prepared to give the dealer all the information that is provided on the Information Plate.Discuss the problem with the dealer, such as when it occurs, what happens, etc. This will help the dealer in troubleshooting and solving the problem faster.Emissions Certification Film
Illustration 1
EPA/EU Emissions Certification Film (typical example)
Illustration 2
EPA/EU Emissions Certification Film (French-typical example)The EPA/EU Emissions Certification Film (if applicable) is located either on the side, the top, or the front of the engine.