101491-9490 ZEXEL 9 400 610 180 BOSCH INJECTION-PUMP ASSEMBLY 9400610180 1014919490 1670001t10


 

Information injection-pump assembly

BOSCH 9 400 610 180 9400610180
ZEXEL 101491-9490 1014919490
NISSAN-DIESEL 1670001T10 1670001t10
101491-9490 INJECTION-PUMP ASSEMBLY
Rating:
83
Buy INJECTION-PUMP ASSEMBLY 101491-9490 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-9490 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9390
3. GOVERNOR 105921-2542
4. SUPPLY PUMP 105220-4840
5. AUTOM. ADVANCE MECHANIS 105670-0300
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-5591
11. Nozzle and Holder 16600-01T04
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4600
14. NOZZLE 105015-7131
15. NOZZLE SET

Include in #1:

101491-9490 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 180 9400610180
ZEXEL 101491-9490 1014919490
NISSAN-DIESEL 1670001T10 1670001t10


Zexel num
Bosch num
Firm num
Name
101491-9490 
9 400 610 180 
1670001T10  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD35 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   9.9
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   51.7 49.7 53.7
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.2+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10 8 12
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(9.9)
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   51.7 50.7 52.7
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 65 95
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   B
Rack position   R1(9.9)
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   56.4 52.4 60.4
Fixing the lever   *
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1750
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101491-9490
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1
----------
T1=D00
----------

Speed control lever angle

Test data 101491-9490
F:Full speed I:Idle (1)At the ball joint above R = aa. (2)Stopper bolt set position 'H'
----------
aa=32mm
----------
a=25deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101491-9490
N:Pump normal S:Stop the pump. (1)At the ball joint above R = aa.
----------
aa=12mm
----------
a=40deg+-5deg b=10deg+-5deg

Timing setting

Test data 101491-9490
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(60deg)




Information:

Emergency Stop Push Button
Emergency Stop Push Button (ESPB)The Emergency Stop Push Button (ESPB) requires resetting both the push button and the air inlet shutoff (if equipped) before the engine will start.
Always determine the cause of the engine shutdown. Make necessary repairs before attempting restarting the engine.Emergency shutoff controls are for EMERGENCY use ONLY. DO NOT use Emergency shutoff devices or controls for normal stopping procedure. Refer to the Engine Stopping section of this manual for normal stopping procedures.
Oil Pressure Switch
Typical example of oil pressure switches, mounted in the rear of the junction box.An oil pressure switch has wires connected to the electrical shutoff system for alarm or shutdown functions. The oil pressure switch senses oil pressure at the bearing oil gallery. Switches may close at 48 to 62 kPa (7 to 9 psi) below actual trip point. No resetting procedure is required.Water Temperature Contactor Switch
This contactor switch is a coolant temperature sensor.The water temperature contactor switch is located near the coolant water regulator housing. Excessive water temperature closes the switch. Maximum coolant temperature to trip shutoff is 104°C (219°F). The switch opens as the coolant cools. No resetting procedure is required. The unit has wires connected to the electrical shutoff system for alarm or shutdown functions.
The sensing element must be submerged in the coolant to operate. Be sure to have an adequate water supply in the jacket water system, or engine damage could result.
Coolant Loss Sensor (If Equipped)
The optional coolant loss sensor is usually mounted near the top of the engine expansion tank or radiator. The sensor detects when the coolant level is below a preset minimum level.
This coolant loss switch, shown next to a sight glass, is mounted on the side of a radiator.If the coolant level drops below the minimum level, the sensor may sound an alarm, or cause a shutdown to avoid engine overheating or possible engine damage. Coolant must be added to the radiator or expansion tank to clear or reset the condition. In the event of intermittent engine shutdowns, the coolant water level should be checked. Add premixed coolant water to the fill tank, to within 13 mm (1/2 inch) below the filler tube.Check the expansion tank or radiator daily for proper coolant level.Overspeed Shutoffs
The electrical shutoff for the overspeed switch uses a magnetic pickup mounted in the flywheel housing. The electrical shutoff works through the fuel shutoff solenoid and air inlet shutoff (if equipped).
Magnetic pickup (1), mounted in the flywheel housing (2).Should the engine overspeed, the magnetic pickup will sense the excess speed. If overspeed is sensed, the electrical shutoff closes the air and fuel shutoff solenoids (the fuel rack will move to fuel OFF position).The overspeed shutdown has to be reset. Reset the air inlet shutoff (if equipped) and the overspeed switch. Both switches are located in the junction box or control panel.
Overspeed Shutoff Switch (Electro-Mechanical)This switch is mounted either on the tachometer drive or the governor. Excessive engine speed closes the switch by centrifugal force.If equipped with a Caterpillar Generator

Have questions with 101491-9490?





Group cross 101491-9490 ZEXEL

Mazda 

 
 
INJECTION-PUMP ASSEMBLY
P627
 
SL7113800A 
INJECTION-PUMP ASSEMBLY
P627
 
SL7113800C 
INJECTION-PUMP ASSEMBLY
P627SL
 
SL7113800D 
INJECTION-PUMP ASSEMBLY
P627SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 341 
SL7113800F 
INJECTION-PUMP ASSEMBLY
P627SL

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
SL

Nissan-Diesel 

 
 
INJECTION-PUMP ASSEMBLY
FD35
 
 
INJECTION-PUMP ASSEMBLY
FD35
 
1670001T00 
INJECTION-PUMP ASSEMBLY
FD35

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
SL

Mazda 

 
SL6413800 
INJECTION-PUMP ASSEMBLY
P627SLT
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL6413800B 
INJECTION-PUMP ASSEMBLY
P627SL-T
 
SL6713800 
INJECTION-PUMP ASSEMBLY
P627SLT
 
SL6713800A 
INJECTION-PUMP ASSEMBLY
SLT/C
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL6713800C 
INJECTION-PUMP ASSEMBLY
SL-T/C
 
SL6613800 
INJECTION-PUMP ASSEMBLY
P630E
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 342 
SL6613800A 
INJECTION-PUMP ASSEMBLY
SL
 
SL6813800 
INJECTION-PUMP ASSEMBLY
SLT/C
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

 
SL6813800B 
INJECTION-PUMP ASSEMBLY
SL-T/C

Nissan-Diesel 

9 400 614 343 
1670001T05 
INJECTION-PUMP ASSEMBLY
FD35
101491-9490  
9 400 610 180 
1670001T10 
INJECTION-PUMP ASSEMBLY
FD35
Back to top