101491-9354 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014919354 sl7313800b


 

Information injection-pump assembly

ZEXEL 101491-9354 1014919354
MAZDA SL7313800B sl7313800b
101491-9354 INJECTION-PUMP ASSEMBLY
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Service parts 101491-9354 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101049-9320
3. GOVERNOR 105921-2820
4. SUPPLY PUMP 105220-5252
5. AUTOM. ADVANCE MECHANIS 105670-0290
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4341
11. Nozzle and Holder SL70 13 H50A
12. Open Pre:MPa(Kqf/cm2) 16.7{170}
13. NOZZLE-HOLDER 105048-3121
14. NOZZLE 105017-0280
15. NOZZLE SET

Include in #1:

101491-9354 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101491-9354 1014919354
MAZDA SL7313800B sl7313800b


Zexel num
Bosch num
Firm num
Name
101491-9354 
101491-9357 
 
SL7313800B  MAZDA
INJECTION-PUMP ASSEMBLY
P627SL *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.8
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   50.1 49.6 50.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H'
Rack position   9.5+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   9 7 11
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.8)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   50.1 49.6 50.6
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.05
Pump speed r/min   625 625 625
Average injection quantity mm3/st.   36.5 34.5 38.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.28
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   59.1 57.1 61.1
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   91 81 96
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   9.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   7 6.5 7.5
Fixing the rack   *
Timer adjustment
Pump speed r/min   1350+-25
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1600
Advance angle deg.   3.1 2.8 3.4
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   3.3 3 3.6
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101491-9354
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=D09
----------

Speed control lever angle

Test data 101491-9354
F:Full speed I:Idle (1)Stopper bolt set position 'H' (rack position = aa, speed = bb)
----------
aa=(9.3)mm bb=325r/min
----------
a=20deg+-5deg b=(41deg)+-3deg

Stop lever angle

Test data 101491-9354
N:Pump normal S:Stop the pump. (1)Normal (2)Stop (3)Stopper bolt setting (4)Set the speed to aa using the idle lever and then confirm non-injection.
----------
aa=325r/min
----------
a=(15deg)+-5deg b=(13.5deg) c=23deg+-5deg d=40deg+-5deg

0000001501 LEVER

Test data 101491-9354
f1:Direction for pulling the speed lever f2:Direction for pulling the stop lever Stop lever's normal position setting method 1. (1) Push in the set bolt (A) until the rack starts to move. (2)Return the bolt N1 turns from that position and set. 2. Rack with limiter (1)Return the bolt N1 turns from the rack limit position and set.
----------
N1=1.5
----------

Timing setting

Test data 101491-9354
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg-2deg
----------
a=(130deg)




Information:

When the preset temperature, pressure or fluid level occurs, either a light or an audible alarm will be energized. The light or alarm will continue to operate until the condition is corrected. When the condition is corrected the alarm will automatically reset and the light will turn off.
The cause of the shutdown must be investigated and corrected before starting and operating the engine.
Testing Indicator Lights
Most control panels are equipped with a test switch. By turning the switch ON, all of the indicator lights can be checked for proper operation. Test the indicator lights periodically, replace burned out light bulbs immediately.Alarm Shutoff Switch
A switch may be installed in the alarm circuit for silencing the alarm while the engine is stopped for repairs. Be sure the switch is moved to the closed (ON) position and the warning lights are lit before starting.
Place switch in the closed (ON) position when the engine is started, so the engine will be protected.
Output Shaft Governor Operation
When the load can overspeed the torque converter output shaft, an output shaft governor should be installed. The output shaft governor is a speed limiting device which automatically adjusts engine governor setting according to load requirement.Determining Cause Of Shutdown
If the engine has been shutdown by a safety device, do not start the engine and place it into service without having the cause of the shutdown investigated and corrected.
Low Oil Pressure Checks
If the low oil pressure shutoff control has stopped the engine, make the following checks: 1. Check the water temperature gauge. Determine if the engine was overheated. Check for external water leaks.
Beware of steam or scalding water. Do not attempt to loosen the radiator cap until the temperature gauge indicates the coolant has sufficiently cooled. Then, loosen the cap slowly.
2. Check the oil level. Oil level must be between the ADD and FULL marks on the side of the dipstick stamped CHECK WITH ENGINE STOPPED.3. If the oil level is below the ADD mark, check for oil spray and/or oil accumulations. If any are found, have the necessary repairs made. Before starting, add oil to the FULL mark.4. Reset the shutoff control.5. Remove the load and start the engine at its slowest speed. Be prepared to shut the engine down manually.6. Be alert for unusual sounds or noises. If the engine knocks, stop the engine immediately and call your Caterpillar dealer.7. If the engine blows excessive black exhaust or has excessive crankcase blow-by, the engine may need reconditioning. Stop the engine and call your Caterpillar dealer.8. If the engine runs satisfactorily, observe the oil pressure gauge. If satisfactory pressure is not indicated, shut the engine down; call your Caterpillar dealer.9. If proper oil pressure is registered, check to see if the reset knob has moved to the run position. If the knob does not move, stop the engine. Check the shutoff control, the oil line, and the oil pressure gauge. Have necessary repairs made.10. If the oil pressure gauge registers normal oil pressure, if the knob on the shutoff

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Group cross 101491-9354 ZEXEL

Mazda 

 
SL7113800 
INJECTION-PUMP ASSEMBLY
P627SL
 
 
INJECTION-PUMP ASSEMBLY
P627
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

101491-9354  

101491-9357 
 
SL7313800B 
INJECTION-PUMP ASSEMBLY
P627SL
 
SL7313800C 
INJECTION-PUMP ASSEMBLY
P627SL
 
 
INJECTION-PUMP ASSEMBLY

Mazda 

9 400 614 339 
SL7313800E 
INJECTION-PUMP ASSEMBLY
P627SL
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