101491-9250 ZEXEL 9 400 610 090 BOSCH INJECTION-PUMP ASSEMBLY 9400610090 1014919250 1679090211

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 610 090 9400610090

ZEXEL 101491-9250 1014919250

NISSAN-DIESEL 1679090211 1679090211

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101491-9250 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-9250 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-9142

3. GOVERNOR 105400-3900

4. SUPPLY PUMP 105220-4840

5. AUTOM. ADVANCE MECHANIS 105622-1440

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6830

11. Nozzle and Holder 16600-T9303

12. Open Pre:MPa(Kqf/cm2) 19.6{200}

13. NOZZLE-HOLDER 105031-4600

14. NOZZLE

105015-6490

15. NOZZLE SET

Include in #1:

101491-9250 as INJECTION-PUMP ASSEMBLY

101602-3852 as _

Cross reference number

BOSCH 9 400 610 090 9400610090

ZEXEL 101491-9250 1014919250

NISSAN-DIESEL 1679090211 1679090211

Zexel num

Bosch num

Firm num

Name

101491-9250

9 400 610 090

1679090211 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD33 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-6120

Overflow valve opening pressure kPa 191 157 225

Overflow valve opening pressure kgf/cm2 1.95 1.6 2.3

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 41 40 42

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.1+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 13.9+-0. 1

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 66 66 76

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 950--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 1.75 1.25 2.25

Timer adjustment_04

Pump speed r/min 1600

Advance angle deg. 2.6 2.1 3.1

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 4 3.5 4.5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT
----------
K=19
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=27deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Maximum no-load speed (r/min) LABEL9:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)At high idle rack position L
----------
L=7.6mm
----------
a1=A a2=B a3=C a4=- r1=1000r/min r2=1000r/min r3=1000r/min r4=- Q1=43.2+-1mm3/st Q2=41+-1mm3/st Q3=39.1+-1mm3/st Q4=+-3.5% c1=+-3.5% c2=+-3.5% c3=- c4=- a5=32 a6=31 a7=30 a8=29 a9=28 a10=27 a11=26 a12=25 a13=- a14=- a15=- r5=1600r/min r6=1550r/min r7=1500r/min r8=1450r/min r9=1400r/min r10=1350r/min r11=1300r/min r12=1250r/min r13=- r14=- r15=- R5=1720+-40r/min R6=1665+-38r/min R7=1610+-37r/min R8=1555+-36r/min R9=1505+-35r/min R10=1450+-33r/min R11=1395+-32r/min R12=1340+-31r/min R13=- R14=- R15=-

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'N') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)

Information:

The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
30Nov2019
PROBLEM
The existing fuel injection pump may fail on certain 320D 2 Excavators. If the existing fuel injection pump fails, it may cause continuous white smoke at low/high idle.
AFFECTED PRODUCT
Model Identification Number
320D 2 WBY00230, 249, 279, 285-286, 292-293, 298, 327, 358, 10003, 10070
YBK00117, 127, 154, 164, 166
ZBD00229, 250, 265, 286, 290, 311, 384, 390, 414, 455, 459, 465, 499, 518, 574, 633, 677-678, 680, 682-683, 691-692, 697-698, 731, 10347, 10357, 10370, 10413, 10418, 10460, 10525, 10583, 10603, 10641-10642, 10647, 10650, 10669, 10672, 10684, 10716-10717, 10741, 10776, 10815, 10828, 10853, 10856, 10880, 10885, 10915, 11003, 11094, 11102
320D 2L ZBM00152
PARTS NEEDED
Qty
Part Number Description
1 4493641 PUMP AS-F INJ
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 6% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
Replace the existing fuel injection pump with a new 449-3641 Fuel Injection Pump.
Refer to Disassembly and Assembly, "Fuel Injection Pump - Remove", and Disassembly and Assembly, "Fuel injection pump -Install" for the correct procedure.
Note: Ensure that the removed fuel injection pump is locked in the
correct position.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-24 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 3.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.