101491-0547 ZEXEL 9 400 614 291 BOSCH INJECTION-PUMP ASSEMBLY 9400614291 1014910547 8970439712

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 291 9400614291

ZEXEL 101491-0547 1014910547

ISUZU 8970439712 8970439712

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Buy INJECTION-PUMP ASSEMBLY 101491-0547 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-0547 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8720

3. GOVERNOR 105931-8052

4. SUPPLY PUMP 105210-5140

5. AUTOM. ADVANCE MECHANIS 105671-0160

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5122

11. Nozzle and Holder 8-97021-703-1

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105048-3352

14. NOZZLE

105017-0610

15. NOZZLE SET

Include in #1:

101402-3660 as _

101491-0547 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 291 9400614291

ZEXEL 101491-0547 1014910547

ISUZU 8970439712 8970439712

Zexel num

Bosch num

Firm num

Name

101491-0547

9 400 614 291

8970439712 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.85 3.8 3.9

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.4

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 58.8 57.2 60.4

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 13.3 12 14.6

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.4)

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 58.8 57.8 59.8

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.5

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 77.1 73.1 81.1

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 92 92 124

Fixing the lever *

Timer adjustment

Pump speed r/min 1530--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1480

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1775

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)At delivery (at R = A, N = N1)
----------
T1=G20 N1=100r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H' (2)Set the idle side stopper bolt at speed = aa and rack position = bb (at delivery)
----------
aa=100r/min bb=R1(12.4)mm
----------
a=(8deg) b=(38deg)+-3deg c=4deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=45deg+-5deg b=29deg+-5deg

0000001501 I/P WITH LOAD PLUNGER ADJ

Plunger assembly number: PL (stamping: ST) 1. Adjustment procedures (1)Insert the pre-stroke adjusting shims L1 for each cylinder. (2)Adjust injection quantity.(max. var. bet. cyl. idling a1, full a2) (3)At basic point A, adjust so that the pre-stroke is L2. (4)Reconfirm the injection quantity.
----------
PL=131154-1820 ST=A260 L1=1mm L2=3.85+-0.05mm a1=+-14% a2=+-2.5%
----------

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(90deg)

Information:

8C3650 24V (Delco-Remy Number 1993815)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)8C3651 24V (Delco-Remy Number 1993804)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6300 rpmMaximum speed with no load ... 8400 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 75AClearance between pinion and housing (pinion clearance) ... 9.1 mm (.36 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws holding nose housing to lever housing ... 23.7 6.1 N m (17 4.5 lb ft)3T2647 24V (Delco-Remy Number 1114845)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6000 rpmMaximum speed with no load ... 10260 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 60AMaximum with solenoid at 23V ... 118AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T2772 24V (Delco-Remy Number 1113540)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 6850 rpmMaximum speed with no load ... 11250 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 48AMaximum with solenoid at 23V ... 76AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)3T4581 24V (Delco-Remy Number 1113583)
Rotation as seen from drive end ... ClockwiseMinimum speed with no load ... 7000 rpmMaximum speed with no load ... 11000 rpmCurrent consumption (draw) at no load: Minimum with solenoid at 23V ... 47AMaximum with solenoid at 23V ... 73AClearance between pinion and housing (pinion clearance) ... 8.3 to 9.9 mm (.33 to .39 in)(1) Torque for terminal nuts ... 27 to 34 N m (20 to 25 lb ft)(2) Torque for screws that hold nose housing to lever housing ... 20.3 2.7 N m (15.0 2.0 lb ft)Prestolite Starter Motors
9G4338 24V (Prestolite Number MES6601K)
Rotation as seen