101491-0546 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014910546 8970439710

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101491-0546 1014910546

ISUZU 8970439710 8970439710

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Buy INJECTION-PUMP ASSEMBLY 101491-0546 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-0546 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8720

3. GOVERNOR 105931-8052

4. SUPPLY PUMP 105210-5140

5. AUTOM. ADVANCE MECHANIS 105671-0160

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-5122

11. Nozzle and Holder 8-97021-703-1

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105048-3352

14. NOZZLE

105017-0610

15. NOZZLE SET

Include in #1:

101402-3730 as _

101491-0546 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101491-0546 1014910546

ISUZU 8970439710 8970439710

Zexel num

Bosch num

Firm num

Name

101491-0546
101491-0547

8970439710 ISUZU

INJECTION-PUMP ASSEMBLY
4BE1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-4920

Overflow valve opening pressure kPa 127 107 147

Overflow valve opening pressure kgf/cm2 1.3 1.1 1.5

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.8 3.75 3.85

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.4

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 58.8 57.2 60.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.5+-0.5

Pump speed r/min 325 325 325

Average injection quantity mm3/st. 13.3 12 14.6

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(12.4)

Pump speed r/min 1050 1050 1050

Average injection quantity mm3/st. 58.8 57.8 59.8

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1+0.5

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 77.1 73.1 81.1

Fixing the lever *

Injection quantity adjustment_05

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 92 92 124

Fixing the lever *

Timer adjustment

Pump speed r/min 1530--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1480

Advance angle deg. 0.3

Timer adjustment_03

Pump speed r/min 1775

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)At delivery (at R = A, N = N1)
----------
T1=G20 N1=100r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H' (2)Set the idle side stopper bolt at speed = aa and rack position = bb (at delivery)
----------
aa=100r/min bb=R1(12.4)mm
----------
a=(8deg) b=(38deg)+-3deg c=4deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the hole at R = aa
----------
aa=64mm
----------
a=45deg+-5deg b=29deg+-5deg

0000001501 I/P WITH LOAD PLUNGER ADJ

Plunger assembly number: PL (stamping: ST) 1. Adjustment procedures (1)Insert the pre-stroke adjusting shims L1 for each cylinder. (2)Adjust injection quantity.(max. var. bet. cyl. idling a1, full a2) (3)At basic point A, adjust so that the pre-stroke is L2. (4)Reconfirm the injection quantity.
----------
PL=131154-1820 ST=A260 L1=1mm L2=3.8+-0.05mm a1=+-14% a2=+-2.5%
----------

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(90deg)

Information:

6N9294 Alternator Group, 3T6352 Alternator 24V 35A (Delco-Remy Number 1117647)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 35A(1) Torque for the ground terminal nut ... 2.3 0.6 N m (21 5 lb in)(2) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(3) Torque for the output terminal nut ... 7.1 0.9 N m (64 8 lb in)3T6354 Regulator (Delco-Remy Number 1116405) Inside Alternator
Voltage setting ... No adjustmentPermissible voltage range ... 26 to 30VDelco-Remy (25SI)
5S9088 Alternator Group, 3T1888 Alternator 24V 50A (Delco-Remy Number 1117248)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output (hot) ... 50A(1) Torque for the pulley nut ... 102 7 N m (76 5 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)7N129 Regulator (Delco-Remy Number 1892824) Inside Alternator
Voltage setting range ... 27.5 1.0VAdjust voltage setting to ... 28V There are two types of adjustment: One type of adjustment is made by removing a pipe plug and turning the adjusting screw one or two notches in a clockwise direction to increase the voltage setting or one or two notches in a counterclockwise direction to decrease the voltage setting. The second type of adjustment is similar except, remove the end cover to expose the potentiometer for adjustment.Then increase speed to get a maximum output of ... 50ABosch
6N9294 Alternator Group, 7N9720 Alternator 24V 35A (Bosch Number 0-122-469-001)
Load the battery with a carbon pile (6V4930 Battery Load Tester) to get the maximum alternator output.Polarity ... Negative GroundRotation ... Either DirectionSpeed for testing (rpm) ... 5000Output voltage ... 27.5 1.0VOutput (hot) ... 37ATorque for the ground terminal nut ... 2.1 to 2.8 N m (19 to 25 lb in)(1) Torque for the pulley nut ... 95 to 110 N m (70 to 80 lb ft)(2) Torque for the output terminal nut ... 13.5 1.3 N m (10 1 lb ft)9G7567 Regulator (Bosch Number 1-197-011-000) Under Alternator Cover. For