101491-0214 ZEXEL 9 400 614 274 BOSCH INJECTION-PUMP ASSEMBLY 9400614274 1014910214

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 274 9400614274

ZEXEL 101491-0214 1014910214

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Buy INJECTION-PUMP ASSEMBLY 101491-0214 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-0214 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8250

3. GOVERNOR

4. SUPPLY PUMP 105210-4610

5. AUTOM. ADVANCE MECHANIS 105622-1220

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-6391

11. Nozzle and Holder 8-94151-865-1

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105030-3201

14. NOZZLE

105015-6060

15. NOZZLE SET

Include in #1:

101491-0214 as INJECTION-PUMP ASSEMBLY

106672-9552 as _

Cross reference number

BOSCH 9 400 614 274 9400614274

ZEXEL 101491-0214 1014910214

Zexel num

Bosch num

Firm num

Name

101491-0214

9 400 614 274

ISUZU

INJECTION-PUMP ASSEMBLY
4BC2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10.5

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 59.2 57.6 60.8

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 8 11

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.5)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 59.2 58.2 60.2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point C

Rack position R1-0.1

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 43.5 40.3 46.7

Fixing the lever *

Injection quantity adjustment_05

Adjusting point D

Rack position R1+0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 46.1 42.1 50.1

Fixing the lever *

Timer adjustment

Pump speed r/min 1650--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1600

Advance angle deg. 0.6

Timer adjustment_03

Pump speed r/min 1800

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 1900

Advance angle deg. 4.5 4 5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 5 5 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1
----------
T1=B14
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H' (2)Speed = aa, rack position = bb (lever angle with microswitch ON)
----------
aa=1285+-50r/min bb=9.2mm
----------
a=5.5deg+-5deg b=(41deg)+-3deg c=(20deg)+-3deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)

Information:

Removal of Cooling System
Disassembly, Inspection and Reassembly Of Cooling System
Water Pump
Inspection of Water Pump
Inspection of impeller and shaft rotation conditionIf the inspection of the impeller and shaft finds abnormal noise or rough rotation, replace the assembly.Thermostat
Disassembly of Thermostat
Inspection of Thermostat
Inspection of thermostatTo test the thermostat operation, immerse the thermostat in a container filled with water, and heat the water while measuring the water temperature. Record the temperature at which the valve starts to open and the temperature at which the valve lift becomes 8 mm [0.3 in.] or more. (a) Stir the water in the container to ensure uniform temperature distribution.(b) When installing the thermostat, be sure to check the valve opening temperature indication stamped on the upper face of the thermostat mounting flange.Overheating Warming Unit (Thermo Switch)
Inspection of Overheating Warming Unit
Overheating warming unit Immerse the temperature sensor in oil, and measure the resistance while increasing the oil temperature. If the temperature measurement exceeds the standard value significantly, replace the thermo switch.
Since the inspection requires heating of oil to high temperatures, be careful not to get burns or start a fire.
Installation of Cooling System
Installation of Cooling System