101491-0143 ZEXEL 9 400 614 271 BOSCH INJECTION-PUMP ASSEMBLY 9400614271 1014910143 5156013684

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 271 9400614271

ZEXEL 101491-0143 1014910143

ISUZU 5156013684 5156013684

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101491-0143 zexel genuine, new aftermarket engine parts with delivery

Service parts 101491-0143 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101049-8500

3. GOVERNOR 105931-0973

4. SUPPLY PUMP 105220-7450

5. AUTOM. ADVANCE MECHANIS 105622-0861

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101491-0143 as INJECTION-PUMP ASSEMBLY

106672-4572 as _

Cross reference number

BOSCH 9 400 614 271 9400614271

ZEXEL 101491-0143 1014910143

ISUZU 5156013684 5156013684

Zexel num

Bosch num

Firm num

Name

101491-0143

9 400 614 271

5156013684 ISUZU

INJECTION-PUMP ASSEMBLY
4BC2 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10.2

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 49.2 47.6 50.8

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.9+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 8 11

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.2)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 49.2 48.2 50.2

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position R1-0.1

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 46.5 43.3 49.7

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position R1+0.1

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 39.8 36.6 43

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position R1+0.8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40.7 36.7 44.7

Fixing the lever *

Injection quantity adjustment_07

Adjusting point I

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 57.5 52.5 62.5

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 1650--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1600

Advance angle deg. 0.6

Timer adjustment_03

Pump speed r/min 1800

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 1900

Advance angle deg. 4.5 4 5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 5 5 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=55
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=5.5deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)

Information:

April 19, 2004
U-118
A-80
D-95
O-98
TT-10
TA-1
TM-3
Partsstock action only PRODUCT IMPROVEMENT PROGRAM FOR REMOVINGCERTAIN REMANUFCTURED FUEL INJECTORS FROM DEALER PARTS STOCK
7750 PI70077
The information supplied in this serviceletter may not be valid after the termination date of this program. Donot perform the work outlined in this Service Letter after the terminationdate without first contacting your Caterpillar product analyst.TERMINATION DATE
July 31, 2004PROBLEM
The injector nose cone may be undersize on certainremanufactured fuel injectors that are used in various 3116 Engines. All0R8461, 0R8463, 0R8465, 0R8469, 0R8471, 0R8473, 0R8475, 0R8479, 0R8483,0R8633, 0R8682, 0R8684, and 0R8867 Remanufactured Fuel Injectors with DateCodes from 01/02/04 to 31/03/04 stamped on the box need to be removed fromdealer stock.ACTION REQUIRED
Remove all Remanufactured Fuel Injectors listedin the following chart from dealer parts stock that have Date Codes from01/02/04 to 31/03/04 stamped on the box.
Part Number Description Box Date Code
0R8461 INJECTOR GP 01/02/04 to 31/03/04
0R8463 INJECTOR GP 01/02/04 to 31/03/04
0R8465 INJECTOR GP 01/02/04 to 31/03/04
0R8469 INJECTOR GP 01/02/04 to 31/03/04
0R8471 INJECTOR GP 01/02/04 to 31/03/04
0R8473 INJECTOR GP 01/02/04 to 31/03/04
0R8475 INJECTOR GP 01/02/04 to 31/03/04
0R8479 INJECTOR GP 01/02/04 to 31/03/04
0R8483 INJECTOR GP 01/02/04 to 31/03/04
0R8633 INJECTOR GP 01/02/04 to 31/03/04
0R8682 INJECTOR GP 01/02/04 to 31/03/04
0R8684 INJECTOR GP 01/02/04 to 31/03/04
0R8867 INJECTOR GP 01/02/04 to 31/03/04
SERVICE CLAIM ALLOWANCES
Submit one claim for all 0R8461, 0R8463, 0R8465,0R8469, 0R8471, 0R8473, 0R8475, 0R8479, 0R8483, 0R8633, 0R8682, 0R8684,and 0R8867 Remanufactured Fuel Injectors that were removed from dealerparts stock.PARTS DISPOSITION
All dealers are to make sure the outsideof the shipping container is marked PI70077.***** All Dealers *****Return all 0R8461, 0R8463, 0R8465, 0R8469,0R8471, 0R8473, 0R8475, 0R8479, 0R8483, 0R8633, 0R8682, 0R8684, and 0R8867Remanufactured Fuel Injectors that are removed from parts stock and a copyof the claim to:Caterpillar Inc.
Attn: Noe S. Perez - PI70077
Service Claims Room
8201 N. University
Peoria, IL 61615