101491-0021 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014910021 5156012094

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101491-0021 1014910021

ISUZU 5156012094 5156012094

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101491-0021 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101491-0021 1014910021

ISUZU 5156012094 5156012094

Zexel num

Bosch num

Firm num

Name

101491-0021
101491-0022

5156012094 ISUZU

INJECTION-PUMP ASSEMBLY
4BC2 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.4 3.35 3.45

Rack position
Point A R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10.2

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 51 49.4 52.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point H

Rack position 9.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9.5 8 11

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.2)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 51 50 52

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point B

Rack position 10.1+-0. 5

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 49.2 47.6 50.8

Fixing the lever *

Injection quantity adjustment_05

Adjusting point C

Rack position 10.3+-0. 5

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 40 38.4 41.6

Fixing the lever *

Injection quantity adjustment_06

Adjusting point D

Rack position 11

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 42.1 40.1 44.1

Fixing the lever *

Timer adjustment

Pump speed r/min 1650--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1600

Advance angle deg. 0.6

Timer adjustment_03

Pump speed r/min 1800

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 1900

Advance angle deg. 4.5 4 5

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 5 5 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1
----------
T1=55
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=5.5deg+-5deg b=40deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=45deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)

Information:

GENERAL
Specifications
Construction
Cooling System Component Parts(1) Cooling fan(2) Water pump pulley(3) Water pump assembly(4) V-belt(5) Thermostat(6) Thermostat fitting(7) Thermoswitch(8) Bypass pipeFAN AND FAN BELT
Fan Belt Inspection
For fan belt tension, see 0-06 MAINTENANCE.
Inspecting Fan BeltFan Inspection
Check the fan for cracks, damaged and deformation. If any, replace the fan.
Inspecting FanWATER PUMP
Removal and Installation
(1) Remove the fan and fan belt.(2) Remove the water pump.(3) When installing the water pump, reverse the above-mentioned order of removal.
Removing Water PumpInspection
Check the water pump for water leak, rough rotation, and cracks. If any, replace the water pump assembly.THERMOSTAT
Removal and Installation
Pay attention to the following:(1) Never allow the flange to protrude from the faucet joint.(2) Renew the gasket.
Installing ThermostatInspection
If the thermostat does not operate properly, replace it.
Inspecting Thermostat WATER TEMPERATURE GAUGE UNIT AND THERMOSWITCH
Inspection of Water Temperature Gauge Unit
If the gauge does not function properly, replace it.
Inspecting Temperature Gauge Unit CAUTION Handle hot oil with special care not to cause a scald or a fire.Inspection of Thermoswitch
Inspecting Thermoswitch CAUTION Handle hot oil with special care not to cause a scald or a fire.