101482-9102 ZEXEL 9 400 614 258 BOSCH INJECTION-PUMP ASSEMBLY 9400614258 1014829102 1679090311

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 258 9400614258

ZEXEL 101482-9102 1014829102

NISSAN-DIESEL 1679090311 1679090311

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Include in #1:

101401-0310 as _

Cross reference number

BOSCH 9 400 614 258 9400614258

ZEXEL 101482-9102 1014829102

NISSAN-DIESEL 1679090311 1679090311

Zexel num

Bosch num

Firm num

Name

101482-9102

9 400 614 258

1679090311 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
BD304 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 42.7 41.7 43.7

Max. variation between cylinders % 0 -3.5 3.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.7

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 38.4 36.4 40.4

Max. variation between cylinders % 0 -5 5

Fixing the lever *

Injection quantity adjustment_03

Adjusting point -

Rack position 9.2+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 8 6 10

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_04

Adjusting point D

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62 62 72

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Set the stopper bolt at delivery (2)Confirmation
----------

----------
a=(14deg)+-5deg b=(3deg)+-5deg c=(24deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=56.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(100deg)

Information:

Service Standards
Tightening Torque List
Tightening Torques For Main Fasteners
"Wet" means that the threads of the relevant item should be coated with engine oil before tightening.The items whose torque specifications are marked with asterisks (*) must be tightened using special tools in order that the torque may be controlled precisely.Tightening Torques for Standard Bolts and Nuts
a. The table above applies only to standardized bolts and nuts.b. All torques shown assume use of spring washer together with bolts and nuts.c. All bolts and nuts appearing in this manual should be tightened according to this table unless otherwise indicated.d. Standard bolts and nuts should be tightened in "dry" condition, without lubricating their threads with oil.Tightening Torques for Standard Eye Bolts (for Dry Condition)
Tightening Torques for Standard Union Nuts (for Dry Condition)
Tightening Torques for Taper Screws
Sealant