101482-4224 ZEXEL 9 400 611 316 BOSCH INJECTION-PUMP ASSEMBLY 9400611316 1014824224 8944627554

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 316 9400611316

ZEXEL 101482-4224 1014824224

ISUZU 8944627554 8944627554

Price: query

Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101482-4224 zexel genuine, new aftermarket engine parts with delivery

Service parts 101482-4224 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101048-9140

3. GOVERNOR 105400-5093

4. SUPPLY PUMP 105220-4742

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-0620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-4065

11. Nozzle and Holder 8-94122-262-5

12. Open Pre:MPa(Kqf/cm2) 18.1{185}

13. NOZZLE-HOLDER 105048-3890

14. NOZZLE 105017-1540

15. NOZZLE SET

Include in #1:

101461-0410 as _

101482-4224 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 316 9400611316

ZEXEL 101482-4224 1014824224

ISUZU 8944627554 8944627554

Zexel num

Bosch num

Firm num

Name

101482-4224

9 400 611 316

8944627554 ISUZU

INJECTION-PUMP ASSEMBLY
4JB1 * K 14BC PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 9.5

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 48.2 47.2 49.2

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 15 13 17

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Main spring setting
----------
K=10
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=(27deg)+-5deg b=(16deg)+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(200deg)

Information:

PARTS NEEDED
Qty
Part Number Description
6 1R6573 GASKET
1 2941706 GASKET
6 2941788 SEAL
1 2941790 PIPE
1 2941791 PIPE
1 2941792 PIPE
1 2941793 PIPE
1 2941794 PIPE
1 2941795 PIPE
6 2941803 SEAL-O-RING
6 3264756 INJECTOR GP-F -G
1 3280972 SOFTWARE GP-ELEK
In order to allow equitable parts availability to all participating dealers, please limit your initial parts order to not exceed 2% of dealership population. This is an initial order recommendation only, and the ultimate responsibility for ordering the total number of parts needed to satisfy the program lies with the dealer.
ACTION REQUIRED
If your engine is experiencing a lack of power and/or black smoke emissions, complete the following actions:
- Replace the six fuel injectors at the time of repair. Replace the existing unit injectors with the new 326-4756 Fuel Injector Groups. Refer to KENR8106, Disassembly and Assembly, for removal/install procedure of the fuel injector groups.
- Flash the new engine 328-0972 Software Group. The new engine software will change the engine power and therefore it is needed to request a Factory Password before flashing.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-4000 hrs,
0-60 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
4001-6000 hrs,
61-90 mo 33.0% 50.0% 0.0% 0.0% 50.0% 50.0%
This is a 4.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.