101482-4115 ZEXEL 9 400 614 220 BOSCH INJECTION-PUMP ASSEMBLY 9400614220 1014824115 8944104025


 

Information injection-pump assembly

BOSCH 9 400 614 220 9400614220
ZEXEL 101482-4115 1014824115
ISUZU 8944104025 8944104025
101482-4115 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101482-4115 zexel genuine, new aftermarket engine parts with delivery

Service parts 101482-4115 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101048-9120
3. GOVERNOR 105400-4641
4. SUPPLY PUMP 105220-4742
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-0620
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4065
11. Nozzle and Holder 8-94122-262-5
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105048-3890
14. NOZZLE 105017-1540
15. NOZZLE SET

Include in #1:

101482-4115 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 220 9400614220
ZEXEL 101482-4115 1014824115
ISUZU 8944104025 8944104025


Zexel num
Bosch num
Firm num
Name
101482-4115 
9 400 614 220 
8944104025  ISUZU
INJECTION-PUMP ASSEMBLY
4JC1 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   38.2 37.2 39.2
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9+-0.5
Pump speed r/min   335 335 335
Average injection quantity mm3/st.   9.4 7.4 11.4
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101482-4115
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle sub-spring (3)Main spring setting
----------
K=8
----------

Speed control lever angle

Test data 101482-4115
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=112deg+-5deg b=29deg+-5deg

Stop lever angle

Test data 101482-4115
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=66.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101482-4115
(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(200deg)




Information:


Information Release Memo REM03-03
Reman
February 2003 REMANUFACTURED FUEL INJECTORS FOR C10, C12 AND C15 ON-HIGHWAY TRUCK APPLICATIONS Announcement The Caterpillar Remanufactured Products Group announces the expansion of the remanufactured injector product line to include coverage for various C10, C12, and C15, On-Highway Truck Engine applications. Coverage The addition of these injectors provides dealers with an additional repair option to support various C10, C12, and C15, On-Highway Truck Engine applications for engines produced after September 2002. Please consult your NPR or Reman Cross Reference for exact model coverage. Features And Benefits Cat? Remanufactured injectors offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these Remanufactured injectors. Cat Remanufactured injectors provide immediate, off-the-shelf availability at a fraction of the new price. Features
All critical engineering changes and updates included
Worldwide availability through Caterpillar? parts distribution system
Backed by Cat warranty
Benefits
Improved reliability and performance
Customer access regardless of location
Consistent support Core Acceptance Core Acceptance Criteria for Caterpillar Remanufactured injectors is simple, visual, and requires no special tools. Full core credit is issued when the core is complete, fully assembled, and has an acceptable part number. Consult your Core Acceptance Guide for complete details. Warranty Please consult the appropriate warranty statement for your area. Core Management Please refer to the Caterpillar Core Management Information System (CMIS 2) Parts Information application describing all reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail. For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://reman.cat.com If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. For assistance with technical questions, call the Peoria Reman Customer Satisfaction Hot Line also toll free at (888) 88-REMAN or use our E-mail address--Reman_Help.
PELJ0141 CATERPILLAR? ?2003 Caterpillar

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Group cross 101482-4115 ZEXEL

Isuzu 

 
8944104020 
INJECTION-PUMP ASSEMBLY
4JC1
 
8944104021 
INJECTION-PUMP ASSEMBLY
4JC1
 
8944104022 
INJECTION-PUMP ASSEMBLY
4JC1
 
8944104023 
INJECTION-PUMP ASSEMBLY
4JC1
 
8944104024 
INJECTION-PUMP ASSEMBLY
4JC1
101482-4115  
9 400 614 220 
8944104025 
INJECTION-PUMP ASSEMBLY
4JC1
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