101482-4090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014824090 8944262793


 

Information injection-pump assembly

ZEXEL 101482-4090 1014824090
ISUZU 8944262793 8944262793
101482-4090 INJECTION-PUMP ASSEMBLY
Rating:
49
Buy INJECTION-PUMP ASSEMBLY 101482-4090 zexel genuine, new aftermarket engine parts with delivery

Cross reference number

ZEXEL 101482-4090 1014824090
ISUZU 8944262793 8944262793


Zexel num
Bosch num
Firm num
Name
101482-4090 
101482-4092 
 
8944262793  ISUZU
INJECTION-PUMP ASSEMBLY
4JB1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-3-4-2
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   59.5 58.5 60.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7.8+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   9.5 7.5 11.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101482-4090
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Delivered with idle spring not operating. (3)Deliver without the torque control spring operating.
----------
K=15
----------

Speed control lever angle

Test data 101482-4090
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(124deg)+-5deg b=(29deg)+-5deg

Stop lever angle

Test data 101482-4090
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101482-4090
(1)Pump vertical direction (2)Position of gear mark 'V' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(200deg)




Information:


AUGUST 2011
INFORMATION RELEASE MEMO
Reman
PELJ1306 ?2011 Caterpillar REMAN DIESEL PARTICULATE FILTERS FOR MACHINE APPLICATIONS
To provide our customers with cost effective service options to support their Tier 4 emissions engines, Cat Reman has released a Reman version of the diesel particulate filters (DPF) used on many Tier 4 Cat? machines. The DPF traps both soot and ash. Soot is removed through a regeneration process outlined in the machines operation and maintenance manual. Ash that accumulates from engine oil is removed through a cleaning procedure that requires removal of the DPF from the machine. The cleaning procedure requires the DPF to be removed from the machine. Special Instruction REHS5045 outlines the three approved processes for performing the required Diesel Particulate Filter (DPF) maintenance on Tier 4 products equipped with a DPF.
Replacement of the existing DPF with a new Cat DPF
Replacement of the existing DPF with a remanufactured Cat DPF
Removal of the existing DPF and having the DPF cleaned by a Cat approved cleaning device.
The Reman DPFs listed below are available to support these maintenance requirements:
Core Acceptance
After gaining some experience with the previously released DPFs used for on-highway engines and to support the launch of these additional machine DPFs, we have changed some of the inspection criteria and issued a revision to SELD0292. SELD0292-02 Caterpillar Diesel Particulate Filter (DPF) is the current Core Acceptance Criteria (CAC). It is critical to avoid non-operational damage that can decrease the value of the cores. Encourage service technicians to handle and package the cores with care so they will be more likely to be eligible for the full core refunds. Please always refer to the most current version at catreman.cat.com/core to view the latest requirements. The acceptability inspection for these is a simple visual inspection based on the following guidelines:
Warranty
All Reman products carry the same warranty as new parts. Please consult the appropriate warranty statement for your area.
Core Management
Please refer to the Cat Core Management Information System (CMIS 2) related to the parts information application that describes all Reman part/Core Acceptability Family (CAF) and other related information. Also refer to other CMIS 2 inquiry applications such as: Dealer Customer Profile, Inspection Reason Codes, Inspection Line Inquiry, Dealer Add Charges, Dealer Entitlement Activity, Dealer CCR Inquiry, Dealer CCR Entry, Dealer Shipment Processing, Dealer Process Packaging Grief and Reporting. This information is available to all dealers worldwide that have been converted to CMIS 2.
Please go to the Reman web site https://catreman.cat.com for the latest policy and procedural updates that are available to all dealers worldwide explaining policy and procedural information such as Policy and Core Management SELD0122 -10, "Core Management Systems and Operations Procedures SELD0040-14, "Reman Core Return Packaging Instructions And Guidelines SELD0300-00 and "Shipping Instructions" SELD0039-14.
If you have any questions regarding Reman Core Management or Core Management Systems (CMIS2),

Have questions with 101482-4090?





Group cross 101482-4090 ZEXEL

Isuzu 

9 400 614 217 
1156005451 
INJECTION-PUMP ASSEMBLY
DA220
 
1156000482 
INJECTION-PUMP ASSEMBLY
DA220
 
1156002051 
INJECTION-PUMP ASSEMBLY
DA220
 
1156006580 

DA220
9 400 610 142 
1156006780 
INJECTION-PUMP ASSEMBLY
DA220
 
 
INJECTION-PUMP ASSEMBLY
DA220
 
 
INJECTION-PUMP ASSEMBLY
DA220
 
8941701350 
INJECTION-PUMP ASSEMBLY
4JC1
101482-4090  

101482-4092 
 
8944262793 
INJECTION-PUMP ASSEMBLY
4JB1
 
8944262794 
INJECTION-PUMP ASSEMBLY
4JB1
9 400 614 218 
8944761240 
INJECTION-PUMP ASSEMBLY
4JB1
Back to top