Information injection-pump assembly
BOSCH
9 400 610 142
9400610142
ZEXEL
101482-4040
1014824040
ISUZU
1156006780
1156006780

Rating:
Service parts 101482-4040 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
9-15300-184-2
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 610 142
9400610142
ZEXEL
101482-4040
1014824040
ISUZU
1156006780
1156006780
Zexel num
Bosch num
Firm num
Name
101482-4040
9 400 610 142
1156006780 ISUZU
INJECTION-PUMP ASSEMBLY
DA220 * K 14BC PE4A,5A, PE
DA220 * K 14BC PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
13.5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
61
59.6
62.4
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
13.5
Pump speed
r/min
1300
1300
1300
Average injection quantity
mm3/st.
70.3
67.9
72.7
Max. variation between cylinders
%
0
-3
3
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
11.5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
38
36.1
39.9
Max. variation between cylinders
%
0
-4
4
Fixing the rack
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
10.5+-0.
5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
17.5
15.2
19.8
Max. variation between cylinders
%
0
-13
13
Fixing the rack
*
Test data Ex:
Governor adjustment

R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
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Information:
JANUARY 2010
INFORMATION RELEASE MEMO
Reman
PELJ1131 ?2010 Caterpillar CAT REMAN ANNOUNCES ADDITIONAL INJECTORS AND FUEL NOZZLES FOR CERTAIN C9, 3306, AND 3306B ENGINE MODELS
Announcement
Cat Reman announces the introduction of additional remanufactured injectors and nozzles. These injectors and nozzles will provide dealers and customers with additional replacement and repair options. Refer to the following table for part number details.
Availability
The above injectors and nozzles are currently available for ordering. Some of these Reman Injectors and Nozzles may be on initial seed support. For parts on initial seed support Antares may show "0" on-hand quantity for the Reman part number, however, orders for Reman will be filled with the new part equivalent. When Reman is the preferred option always order under the Reman part number regardless of what the system shows for on-hand. As long as the new equivalent part number has on-hand available the Reman order will be filled. For more details on the Reman seed policy please refer to the "Reman Parts Availability & Seeding Policy" information release memo, PELJ0816-01.
Features and Benefits
Cat? Reman Injectors and Nozzles offer excellent value to customers. Customers who want fast repair turn-around, superior quality and reliability, and lower repair costs will benefit from the use of these remanufactured air starters. Cat Reman Injectors and Nozzles provide immediate, off-the-shelf availability at a fraction of the new price.
Features Benefits
All critical engineering changes and updates included Improved reliability and performance
Worldwide availability through Cat? parts distribution system Customer access regardless of location
Backed by Cat parts warranty Consistent support
Core Acceptance
Core Acceptance Criteria for Caterpillar Remanufactured Injectors and Nozzles is simple, visual, and requires no special tools. Consult the Unit Injectors ? Electronic Core Acceptance Criteria SELD0226 or Fuel Nozzles ? Direct Injection Core Acceptance Criteria SELD0024 for complete details.
Warranty
Please consult the appropriate Cat parts warranty statement for your area.
Core Management
Please refer to the Cat Core Management Information System (CMIS 2) Parts Information application describing all Cat Reman part/CAF and related information. Also refer to other CMIS 2 inquiry applications such as Customer Profiles, Inspection Reason Codes, Inspection Line Inquiry, Add Charge Information, Entitlement Activity, Entitlement Inquiry, CCR Inquiry, CCR Entry, Shipment Processing; Process Packaging Grief; and Reporting to properly manage core returns and monitor inspection performance. This information will be available to all dealers worldwide after your CMIS 2 conversion date. In the meantime, please continue to use the current CMIS Entitlement Parts Inquiry Screen describing the list of parts in a Core Acceptability Family (CAF) and related part number detail.
For the latest updates of Reman Policies and Core Management (SELD0122), Core Management Systems & Operations Procedures (SELD0040), and Shipping Instructions (SELD0039), go to the Reman Dealer website https://catreman.cat.com. If you have any questions regarding core return processing, feel free to call Corinth toll free at (800) 537-2928. Outside the US please refer to
Have questions with 101482-4040?
Group cross 101482-4040 ZEXEL
Isuzu
101482-4040
9 400 610 142
1156006780
INJECTION-PUMP ASSEMBLY
DA220
DA220