101481-9072 ZEXEL F 019 Z10 017 BOSCH INJECTION-PUMP ASSEMBLY f019z10017 1014819072 16700s9403

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH F 019 Z10 017 f019z10017

ZEXEL 101481-9072 1014819072

NISSAN-DIESEL 16700S9403 16700s9403

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Buy INJECTION-PUMP ASSEMBLY 101481-9072 zexel genuine, new aftermarket engine parts with delivery

Service parts 101481-9072 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101048-9020

3. GOVERNOR 105921-0931

4. SUPPLY PUMP 105220-4840

5. AUTOM. ADVANCE MECHANIS 105670-0110

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-5460

11. Nozzle and Holder 16600-T9300

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-4290

14. NOZZLE

105015-6490

15. NOZZLE SET

Include in #1:

101481-9072 as INJECTION-PUMP ASSEMBLY

104302-6091 as _

Cross reference number

BOSCH F 019 Z10 017 f019z10017

ZEXEL 101481-9072 1014819072

NISSAN-DIESEL 16700S9403 16700s9403

Zexel num

Bosch num

Firm num

Name

101481-9072

F 019 Z10 017

16700S9403 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FD33T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.8 2.75 2.85

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 10.4

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 70.4 68.8 72

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.6+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10 8 12

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point A

Rack position R1(10.4)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 70.4 69.4 71.4

Basic *

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Injection quantity adjustment_04

Adjusting point B

Rack position R1(10.4)

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 78.2 74.2 82.2

Fixing the lever *

Boost pressure kPa 66.7 66.7

Boost pressure mmHg 500 500

Boost compensator adjustment

Pump speed r/min 1100 1100 1100

Rack position R1-1.8

Boost pressure kPa 16 16 16

Boost pressure mmHg 120 120 120

Boost compensator adjustment_02

Pump speed r/min 1100 1100 1100

Rack position R1-1

Boost pressure kPa 32 30.7 33.3

Boost pressure mmHg 240 230 250

Boost compensator adjustment_03

Pump speed r/min 1100 1100 1100

Rack position R1(10.4)

Boost pressure kPa 60 53.3 60

Boost pressure mmHg 450 400 450

Timer adjustment

Pump speed r/min 1350--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1300

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1600

Advance angle deg. 1.8 1.3 2.3

Timer adjustment_04

Pump speed r/min 1800

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL (3)Boost compensator stroke: BCL
----------
T1=A84 RAL=13.2+0.2mm BCL=1.8+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=60deg+-5deg b=(35deg)+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=12mm
----------
a=0deg+-5deg b=40deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (position of gear's 'M' mark) (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(60deg)

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.Table 1 contains the new and former part numbers for this change.
Table 1
Required Parts
Qty New Part Number Part Name Former Part Number(1)
1 546-2081 Diesel Exhaust Fluid Pump Gp 485-9753
1 546-2082 Diesel Exhaust Fluid Pump Gp 398-4746
(1) The former part number listed is for reference only and may differ.