101472-3740 ZEXEL 9 400 614 200 BOSCH INJECTION-PUMP ASSEMBLY 9400614200 1014723740 6144751201


 

Information injection-pump assembly

BOSCH 9 400 614 200 9400614200
ZEXEL 101472-3740 1014723740
KOMATSU 6144751201 6144751201
101472-3740 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101472-3740 zexel genuine, new aftermarket engine parts with delivery

Service parts 101472-3740 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8180
3. GOVERNOR 105400-2000
4. SUPPLY PUMP 105220-4700
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1530
11. Nozzle and Holder 6142-12-3300
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2190
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101472-3740 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 200 9400614200
ZEXEL 101472-3740 1014723740
KOMATSU 6144751201 6144751201


Zexel num
Bosch num
Firm num
Name
101472-3740 
9 400 614 200 
6144751201  KOMATSU
INJECTION-PUMP ASSEMBLY
4D94 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   8
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   34.1 33.1 35.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.3
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   37 36 38
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   7
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9 8.2 9.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   29.8 26.8 32.8
Fixing the lever   *

Test data Ex:

Governor adjustment

Test data 101472-3740
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Torque control stroke: L1
----------
K=15 R1=18+-1mm L1=0.5+0.1mm
----------

Speed control lever angle

Test data 101472-3740
F:Full speed I:Idle S:Stop
----------

----------
a=21.5deg+-5deg b=32deg+-3deg c=26.5deg+-5deg

Stop lever angle

Test data 101472-3740
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg




Information:


Table 1
Revision Summary of Changes
01 Updated the effectivity. A new Diesel Exhaust Fluid (DEF) filter is now available on machines listed above. The DEF filter has an improved filter efficiency.
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are now available for the products within the listed serial numbers.Refer to Table 2 for a list of a new and former part numbers.
Table 2
Required Parts
DEF Filter DEF Manifold Group
Application New Part Number Part Name Former Part Number (1) New Part Number Part Name Former Part Number (1)
785G 584-8139 DEF Filter 453-1607 585-3956 DEF Manifold Gp 480-4090
789G, 793F, 794AC, 797F, and 994K 584-8140 DEF Filter 453-1608 585-3957 DEF Manifold Gp 480-4091
(1) The former part number listed is for reference only and may differ.Note: The new DEF manifold group part numbers listed in Table 2 will be assembled with the new filters.
Illustration 1 g06570567
DEF manifold
(1) ClampAn additional change, beyond the new DEF filter, was made to the 585-3957 DEF Manifold Gp. The clamp in the location highlighted in Illustration 2 was removed to eliminate a potential wear point.
Illustration 2 g06570636
Typical view of the DEF manifold group
(2) DEF manifold
(3) DEF filterThis change is effective for the Pump Electronic Tank Unit (PETU) serial numbers listed in Table 3.
Table 3
Pump Electronic Tank Unit (PETU) Serial Numbers
S/N:PET001414J
S/N:PET001444J-UP

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Group cross 101472-3740 ZEXEL

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