101472-3710 ZEXEL 9 400 614 198 BOSCH INJECTION-PUMP ASSEMBLY 9400614198 1014723710 6144751104


 

Information injection-pump assembly

BOSCH 9 400 614 198 9400614198
ZEXEL 101472-3710 1014723710
KOMATSU 6144751104 6144751104
101472-3710 INJECTION-PUMP ASSEMBLY
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Buy INJECTION-PUMP ASSEMBLY 101472-3710 zexel genuine, new aftermarket engine parts with delivery

Service parts 101472-3710 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101047-8180
3. GOVERNOR 105400-1570
4. SUPPLY PUMP 105220-4271
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105151-1530
11. Nozzle and Holder 6142-12-3300
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105081-2190
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101472-3710 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 198 9400614198
ZEXEL 101472-3710 1014723710
KOMATSU 6144751104 6144751104


Zexel num
Bosch num
Firm num
Name
101472-3710 
9 400 614 198 
6144751104  KOMATSU
INJECTION-PUMP ASSEMBLY
4D94 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-2-4-3
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cyl.1-2
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.9
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   47.4 46.4 48.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.8+-0.5
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9 8.2 9.8
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 

Test data Ex:

Governor adjustment

Test data 101472-3710
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK CAP: R1 (3)Idle sub spring setting: L1.
----------
K=5 R1=18+1mm L1=7-0.5mm
----------

Speed control lever angle

Test data 101472-3710
F:Full speed S:Stop (1)Speed set at aa (setting at shipping) (2)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=10deg+-5deg b=13deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 101472-3710
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101472-3710
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)- (5)-
----------

----------
a=50deg24min+-3deg b=9deg36min+-30min




Information:

Introduction
The problem that is identified below does not have a known permanent solution. Until a permanent solution is known, use the solution that is identified below.Problem
There have been instances of DEF manifold return fittings being blocked due to incomplete drilling of the fitting. This issue affects 462-3219 DEF Manifold Gp, 462-3232 DEF Manifold Gp, and 462-3610 DEF Manifold Gp.The following event codes may become active due to this issue:
Table 1
J1939 Code and Description CDL Code and Description
4334-16
Aftertreatment #1 DEF #1 Pressure (absolute) : High - moderate severity (2) E930 (2)
High Aftertreatment #1 DEF Pressure
5392-31
Aftertreatment Diesel Exhaust Fluid Dosing Unit Loss of Prime E1370 (2)
Aftertreatment #1 DEF Dosing Unit Loss of Prime Solution
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 1 g06565786
View of the return fitting on the DEF manifold
(1) Example of a blocked return fitting
Inspect DEF manifold return fitting (1) for blockage due to incomplete drilling. Refer to Illustration 1.
If the manifold fitting is not drilled completely, record the part number and serial number of the manifold from the label.
Submit a Dealer Solutions Network (DSN) ticket for part return.
Replace the suspect manifold with a new part. Inspect the new part for a correctly drilled manifold before installation.
If the manifold fitting is drilled completely, install the manifold. Follow the correct troubleshooting procedure for any active diagnostic codes. Refer to Troubleshooting.

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Group cross 101472-3710 ZEXEL

Komatsu 

 
6144711122 
INJECTION-PUMP ASSEMBLY
4D94
101472-3710  
9 400 614 198 
6144751104 
INJECTION-PUMP ASSEMBLY
4D94
9 400 614 199 
6144711152 
INJECTION-PUMP ASSEMBLY
4D94
 
6144751302 
INJECTION-PUMP ASSEMBLY
4D94
9 400 614 200 
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INJECTION-PUMP ASSEMBLY
4D94
 
6144711250 
INJECTION-PUMP ASSEMBLY
4D94
9 400 614 201 
6144751303 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711290 
INJECTION-PUMP ASSEMBLY
4D94
 
6144751105 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711210 
INJECTION-PUMP ASSEMBLY
4D94
 
6144711211 
INJECTION-PUMP ASSEMBLY
4D94
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