101472-3440 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014723440 6141752200

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101472-3440 1014723440

KOMATSU 6141752200 6141752200

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Buy INJECTION-PUMP ASSEMBLY 101472-3440 zexel genuine, new aftermarket engine parts with delivery

Service parts 101472-3440 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101047-8120

3. GOVERNOR

4. SUPPLY PUMP

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4380

11. Nozzle and Holder 6140-11-3103

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3410

14. NOZZLE 105015-2910

15. NOZZLE SET

Include in #1:

101472-3440 as INJECTION-PUMP ASSEMBLY

101602-0380 as _

Cross reference number

ZEXEL 101472-3440 1014723440

KOMATSU 6141752200 6141752200

Zexel num

Bosch num

Firm num

Name

101472-3440

6141752200 KOMATSU

INJECTION-PUMP ASSEMBLY
4D92 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2910

Nozzle holder 105031-3410

Opening pressure MPa 22.1

Opening pressure kgf/cm2 225

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-1.6-500

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 2.7 2.65 2.75

Rack position R=10.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point B

Rack position 9.7

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 39 37.8 40.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point C

Rack position 9.5

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 38 37 39

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point D

Rack position 9

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 10 9.2 10.8

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Shows case of start spring only
----------
K=13 RAL=18+-1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=24.5deg+-5deg b=32deg+-3deg c=25.5deg+-3deg

Information:

Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Table 1
Required Parts
Item Qty Part Number Part Name Former Part Number(1)
1 1 307-3245 Injector As 5T-5045
(1) The former part number listed is for reference only and may differ.
Illustration 1 g06487273
(1) 307-3245 Injector As
Illustration 2 g06487280
(1) 307-3245 Injector AsNew injector assembly (1) is adaptable to the products within the listed serial numbers and is effective with all products after the listed serial numbers.
New injector assembly (1) replaces the former 5T-5045 Lubrication Injector Gp in the 5T-5009 Lubrication Distribution Valve Gp and 8W-2597 Lubrication Distribution Valve Gp.
The former 5T-5009 Lubrication Distribution Valve Gp was replaced by 269-5348 Lubrication Distribution Valve Gp in the 542-2534 Automatic Lubrication Gp, 480-9286 Lubrication Lines Gp, and 461-6749 Automatic Lubrication Gp.
The former 8W-2597 Lubrication Distribution Valve Gp was replaced by 269-5352 Lubrication Distribution Valve Gp in the 480-9286 Lubrication Lines Gp.Note: The 442-3289 Lubrication Valve and Lines Gp is equipped with the 8W-2597 Lubrication Distribution Valve Gp.Note: The 442-3289 Lubrication Valve and Lines Gp was superseded by 449-2424 Fuel Filter.Note: The 499-2424 Lubrication Valve and Lines Gp is equipped with the 5T-5009 Lubrication Distribution Valve Gp.Note: The 499-2424 Lubrication Valve and Lines Gp was superseded by the 542-2354 Lubrication Valve and Lines Gp.