101472-3390 ZEXEL 9 400 614 196 BOSCH INJECTION-PUMP ASSEMBLY 9400614196 1014723390 6141711030

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 196 9400614196

ZEXEL 101472-3390 1014723390

KOMATSU 6141711030 6141711030

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Buy INJECTION-PUMP ASSEMBLY 101472-3390 zexel genuine, new aftermarket engine parts with delivery

Service parts 101472-3390 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101047-8120

3. GOVERNOR 105402-1310

4. SUPPLY PUMP 105220-1860

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-4380

11. Nozzle and Holder 6140-11-3103

12. Open Pre:MPa(Kqf/cm2) 22.1{225}

13. NOZZLE-HOLDER 105031-3410

14. NOZZLE 105015-2910

15. NOZZLE SET

Include in #1:

101431-0680 as _

101472-3390 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 196 9400614196

ZEXEL 101472-3390 1014723390

KOMATSU 6141711030 6141711030

Zexel num

Bosch num

Firm num

Name

101472-3390

9 400 614 196

6141711030 KOMATSU

INJECTION-PUMP ASSEMBLY
4D92 K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2010

Bosch type code EF8511NP1

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 2.7 2.65 2.75

Rack position R=10.5

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 7+-0.5

Pump speed r/min 1275 1275 1275

Average injection quantity mm3/st. 18 16 20

Max. variation between cylinders % 0 -6 6

Fixing the rack *

Injection quantity adjustment_02

Adjusting point A

Rack position 9+-0.5

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 32.5 31.2 33.8

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.5

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 35.5 34.5 36.5

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 11+-0.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 37 35.5 38.5

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_05

Adjusting point -

Rack position 9+-0.5

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.7 6.5 8.9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)RACK LIMIT: RAL (2)Adjust so that the torque spring passes through point A.
----------
RAL=18+-1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=15deg+-3deg b=32deg+-3deg c=18deg+-5deg

Information:

Personal injury or death can result from improper maintenance procedures. To avoid injury or death, follow the procedures exactly as stated below.
Before servicing/performing maintenance on the machine, electrical power must be physically disconnected; battery plugs must be disconnected from the batteries, or the trailing cable must be unplugged, and warning tags and padlocks shall be applied by a certified electrician. Certified electricians shall perform or direct any electrical work, including any energized testing, repair work in controllers, motors, or other approved compartments, and shall insure that all compartments are properly closed and inspected prior to re-energization. All applicable lock out and tag out procedures must be followed.
Do not operate the machine if any guards or covers are missing or inadequately secured. Personnel could be seriously injured or machine damage may occur.
Observe the safe working load limits of all lifting and blocking devices and keep a safe distance from suspended/blocked loads. Personnel may be seriously injured or killed by falling loads.
Required Parts
Table 2
Required Parts
Item Qty Part Number Part Name
1 1 574-7991 Film Field Rework Procedure
Illustration 1 g06471195
DEF injector hose connector contacting the clearance hole
Visually inspect the DEF injector clearance hole for evidence of rub and wear for the DEF injector hose connector.
Illustration 2 g06480781
Clearance hole before grinding
Illustration 3 g06471198
Detail of area A
(D1) 12.1 mm (0.48 inch)
(D2) 75 mm (2.9 inch)
(D3) 50 mm (1.96 inch)
Illustration 4 g06471200
(D4) 50 mm (1.96 inch)
(D5) 12.6 mm (0.49 inch)
(D6) 11.7 mm (0.46 inch)
(D7) 75 mm (2.9 inch)
(D8) Radius is 35 mm (1.4 inch)
If evidence of contact is found, remove the hose connector from the DEF injector. Use die-grinder to increase size of the clearance hole from outside of the machine. Refer to the dimensions that are provided in Illustration 3 and Illustration 4.Note: To prevent unexpected lowering of the lift arms, use a lift arm safety brace to lock the lift arms in raised position. Refer to Operation and Maintenance Manual , SEBU9084 , "Loader Lift Arm Brace Operation".
Illustration 5 g06471201
DEF hose reconnected to outer connector
After the clearance hole is increased, connect the hose connector for DEF to the outer connector on the DEF injector. Verify the clearance between the frame and the DEF hose connector.
Illustration 6 g06471202
Increased clearance hole
Rotate hose connector towards front of machine. Refer to Illustration 6 for proper orientation. The increased hole is large enough to provide clearance for the hose connector.
Illustration 7 g06471206
(1) 574-7991 Film
Paint any bare metal to prevent rust and cover the clearance hole with film (1).