Information injection-pump assembly
ZEXEL
101472-0130
1014720130
ISUZU
8971187661
8971187661
Rating:
Service parts 101472-0130 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
5-15300-039-1
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
15.
NOZZLE SET
Cross reference number
ZEXEL
101472-0130
1014720130
ISUZU
8971187661
8971187661
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-3-4-2
Pre-stroke
mm
2.25
2.2
2.3
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
9.6
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
26.9
25.9
27.9
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10
Pump speed
r/min
725
725
725
Average injection quantity
mm3/st.
33.7
32.2
35.2
Max. variation between cylinders
%
0
-4.5
4.5
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
-
Rack position
8.9+-0.5
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-14
14
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Injection quantity adjustment_04
Adjusting point
D
Rack position
(13.2)+-
0.1
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
77
72
82
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT: RAL
(4)Set idle sub-spring
----------
K=15 RAL=(13.2)+-0.1mm
----------
----------
K=15 RAL=(13.2)+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)Speed = bb (at delivery)
(3)Stopper bolt setting
----------
aa=750r/min bb=900r/min
----------
a=4deg+-5deg b=5deg+-5deg c=19deg+-5deg
----------
aa=750r/min bb=900r/min
----------
a=4deg+-5deg b=5deg+-5deg c=19deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=19deg+-5deg b=53deg+-5deg
----------
----------
a=19deg+-5deg b=53deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Gear mark Z for the No. 4 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=16deg
----------
a=(60deg)
----------
aa=16deg
----------
a=(60deg)
Information:
Caterpillar does not warrant the quality or performance of non-Cat fluids.
How Fuel and Oil Affects Cat DPF Performance
For the maximum performance in filtration and regeneration efficiency, operating the Cat DPF with ultra-low sulfur diesel fuel (ULSD-S15), of less than 15 ppm sulfur by weight is recommended. ULSD fuel must meet the S-15 fuels designation in the latest edition of ASTM D975 and/or conform to Cat Fuel Specification. Using ULSD, regeneration for engines certified to Tier II and lower regulations will occur when the duty cycle is above 300° C (572° F) for at least 30 percent of the operating time. For Tier III and greater engines, consult Cat for operating requirements.Operating the Cat DPF on diesel engines using fuel with sulfur content greater than 50 ppm will increase the regeneration temperature requirements significantly of approximately 50-90°C (90-135°F). If the exhaust temperature meets these requirements, continuous regeneration still can take place. If the normal operation of the Cat DPF is on ULSD but the engine is accidentally fueled with high sulfur fuel the regeneration temperature requirements will increase accordingly. With added sulfur, the normal duty cycle of the engine may cause the filter to plug with particulate matter PM. This condition will cause the backpressure to increase beyond the engine manufacturer limits. This condition could damage the filter and/or the engine.When the fuel sulfur level is once again below 50 ppm, ULSD operating conditions will return. High sulfur fuel will not damage the catalyst coating or the ceramic filter. High sulfur fuel will change the regeneration requirements as stated above.Biodiesel fuel may be used up to the B20 blend level (20 percent biodiesel and 80 percent appropriate ULSD fuel) IF the final B20 blend conforms to ASTM D7467 and API gravity 30-45. The neat biodiesel blend stock should conform to ASTM 6751. Cat diesel engine oils (CAT DEO) have been developed and tested in order to provide the full performance and service life that has been designed and built into Cat engines. Catt oils are currently used to fill Cat Diesel Engines at the factory. These oils are offered by Cat dealers for continued use when the engine oil is changed. Consult your Cat dealer for more information on these oils.Cat DEO-ULSTM(Ultra Low Sulfur) Oil exceeds the performance requirements of API category CJ-4 oil and is recommended due to a low ash specification. Engine oil that meets or exceeds the specifications in the Cat ECF-3 or API CJ4 categories may be used in these applications. Oil burned during the combustion process accounts for almost all of the DPF ash accumulation (because of oil additives). The use of recommended low ash oil results in lower ash accumulation in the filter. Failure to use the recommended grade of oil may results in more frequent ash removal service intervals.Note: Cat DEO and Cat DEO-ULS multigrade oils are the preferred oils for use in this Cat Diesel Engine.
Table 1
Commercial Lubricants    Cat Lubricants    Viscosity Grade    
Diesel Engine Oil-Ultra Low Sulfur (API