101470-0001 ZEXEL 9 400 611 824 BOSCH INJECTION-PUMP ASSEMBLY 9400611824 1014700001 8972513720

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 611 824 9400611824

ZEXEL 101470-0001 1014700001

ISUZU 8972513720 8972513720

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Buy INJECTION-PUMP ASSEMBLY 101470-0001 zexel genuine, new aftermarket engine parts with delivery

Service parts 101470-0001 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101047-8290

3. GOVERNOR 105419-4310

4. SUPPLY PUMP

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156643-3620

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6710

11. Nozzle and Holder 8-97215-960-0

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105048-3230

14. NOZZLE 105017-1610

15. NOZZLE SET

Include in #1:

101431-0550 as _

101470-0001 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 824 9400611824

ZEXEL 101470-0001 1014700001

ISUZU 8972513720 8972513720

Zexel num

Bosch num

Firm num

Name

101470-0001

9 400 611 824

8972513720 ISUZU

INJECTION-PUMP ASSEMBLY
D201 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 134424-0020

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-3-4-2

Pre-stroke mm 3.3 3.25 3.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 22 20.9 23.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.4+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8 6.6 9.4

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Main spring setting
----------
K=12 RAL=12.5+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the stopper bolt (fixed at full-load position at delivery.)
----------

----------
a=16deg+-5deg b=19deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'W' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(150deg)

Information:

Illustration 5 g01943178
Coil without debris
Illustration 6 g03351850
(2) Debris on the coil
Inspect the coil for debris.The debris will be visible in the form of metal shavings on the coil. Refer to Illustration. If the coil is covered in soot, use a clean magnet to locate the debris.Note: DO NOT use high-pressure fluid or other cleaning solvents. Debris may be lost during cleaning.
If debris is present and/or an injector is inoperable perform the remaining Steps that are in Special Instruction, REHS3819, "Procedure for Troubleshooting and Cleaning the Oil Rail System for the Hydraulic Electronic Unit Injector (HEUI)". Ensure that the system is flushed through six injector bores, two large and six small plugs.
Illustration 7 g03344174
Close-up view of cylinder head (3) 9S-8003 Plug (4) 214-7567 O-Ring Seal (5) 205-3079 Adapter , and sensor location (if needed)
Cylinder heads that were manufactured prior to January 2006 must relocate the HEUI pressure sensor. Refer to Illustration 7 for the proper location for the HEUI pressure sensor.
Install plug (3) with seal (4) into the port.
Install sensor into the cylinder head at cylinder number 4.
Install sensor into the cylinder head at cylinder number 4, utilizing the following components: 205-3079 Adapter , 214-7567 O-Ring Seal and 214-7568 O-Ring Seal
Illustration 8 g03355201
(6) Fuel pump (7) Gear
Install fuel pump (6) .
Illustration 9 g03345875
(6) Fuel pump (8) Bolts
Position fuel pump (6) and install bolts (8) through the front housing.
Illustration 10 g03355149
View of 242-7032 Engine Oil Lines Gp (9) 6V-9850 Elbow (10) 228-7089 O-Ring Seal (11) 378-8430 Tube As (12) 8C-8988 Elbow
Illustration 11 g03355176
Proper tightening sequence for oil line fittings
Install elbow (9) with o-ring seal (10) onto the fuel pump. Do not tighten the fitting. Refer to Illustration 10
Install elbow (12) with o-ring seal (10) onto the cylinder head port. Do not tighten the fitting.
Install tube assembly (11).
Tighten the fittings to a torque of 45 N m (33 lb ft), that are shown in Illustration 11 using the proper torque sequence.
Illustration 12 g03345035
View of 388-2124 Unit Injection Hydraulic Pump and Mounting Gp (10) 228-7089 O-Ring Seal (13) 068-4174 Elbow (14) 238-5081 O-Ring Seal (15) 6V-8724 Elbow (16) 214-7568 O-Ring Seal (17) 6V-8636 Connector (18) 030-7950 Elbow (19) 238-5082 O-Ring Seal (20) 387-9500 Tube As (21) 387-7159 Tube As (22) 2R-6806 O-Ring Connector (23) 384-0678 or 20R-1636 Unit Injector Hydraulic Pump Gp (24) 9S-8004 Plug
Use the following Steps in order to install the fittings and plugs from the current pump to the new pump. Refer to Illustration 12 for the proper location of the fittings and plugs.
Install the fitting (10) with o-ring seal (16, 17) .
Install fitting (22) with o-ring seal (16) .
Install plug (24) with o-ring seal (16)
Install elbow (15) with o-ring seal (10, 16) onto the fuel pump.
Connect the harness assembly to the connector of the fuel pump.
Install elbow (13) with o-ring seal (14). Refer to Illustration 12

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Isuzu

101470-0000

101470-0001

8972407730

INJECTION-PUMP ASSEMBLY
D201

101470-0001

9 400 611 824

8972513720

INJECTION-PUMP ASSEMBLY
D201