101461-0190 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610190 5156009232

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101461-0190 1014610190

ISUZU 5156009232 5156009232

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Buy INJECTION-PUMP ASSEMBLY 101461-0190 zexel genuine, new aftermarket engine parts with delivery

Service parts 101461-0190 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101046-8140

3. GOVERNOR 105542-3060

4. SUPPLY PUMP 105220-4772

5. AUTOM. ADVANCE MECHANIS 105622-0610

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105111-1190

11. Nozzle and Holder 5-15300-097-0

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105041-1100

14. NOZZLE

105000-1650

15. NOZZLE SET

Include in #1:

101421-4860 as _

101461-0190 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101461-0190 1014610190

ISUZU 5156009232 5156009232

Zexel num

Bosch num

Firm num

Name

101461-0190

5156009232 ISUZU

INJECTION-PUMP ASSEMBLY
4BA1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 11.8

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 40 38 42

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 11.1

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 48.5 47 50

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position 8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.4 7 9.8

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_04

Adjusting point -

Rack position 16.5++

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 80 80

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 1

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 1.5 1 2

Timer adjustment_04

Pump speed r/min 1400

Advance angle deg. 4 3.5 4.5

Timer adjustment_05

Pump speed r/min 1750

Advance angle deg. 6 6 7

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Adjustment speed N1 (5)Beginning of idle sub spring operation: L1 (6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=8.8+-0.5mm Q1=3mm3/st
----------

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=12deg
----------
a=(100deg)

Information:

Illustration 1 g06545921
Typical view inside the DEF pump
(1) Internal heater blanket
Illustration 2 g06545997
Typical view of the DEF pump heater blanket
(2) Pump head heater (top)
(3) Positioning blocksAdaptable To:
Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
Illustration 3 g06546003
Typical view of the DEF pump identification label
(4) Part number
(5) Serial number
(6) Date code
Table 1
Part Number Description Serial Number Date Code
466-8285 Diesel Exhaust Fluid Pump Gp (12 V) 19357001 19D357
533-2738 Diesel Exhaust Fluid Pump Gp (24 V) 20058030 20D058 Refer to Table 1 for the effective serial number and date code of the improved heater blanket. Refer to Illustration 3 for the location of the DEF pump identification label.