101461-0050 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610050 5156003442


 

Information injection-pump assembly

ZEXEL 101461-0050 1014610050
ISUZU 5156003442 5156003442
101461-0050 INJECTION-PUMP ASSEMBLY
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Service parts 101461-0050 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101046-8050
3. GOVERNOR 105542-6640
4. SUPPLY PUMP 105220-4341
5. AUTOM. ADVANCE MECHANIS 105622-0300
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105191-1190
11. Nozzle and Holder 5-15300-024-1
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105091-1140
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101461-0050 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101461-0050 1014610050
ISUZU 5156003442 5156003442


Zexel num
Bosch num
Firm num
Name
101461-0050 
 
5156003442  ISUZU
INJECTION-PUMP ASSEMBLY
4BA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.1
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   47.3 45.8 48.8
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.8
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.5 7.1 9.9
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   -
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   47.3 46.8 47.8
Remarks
Smoke setting: 1.96 kPa {200 mmAq}
 
Injection quantity adjustment_04
Adjusting point   -
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   94 94
Remarks
Excess fuel for starting.
 
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.7 0.2 1.2
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   2.3 1.5 3
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   4.4 3.9 4.9
Timer adjustment_05
Pump speed r/min   1750
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101461-0050
N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Adjustment speed N1 (5)Set idle sub-spring (6)Injection quantity Q = Q1 or less
----------
N1=500r/min Q1=3mm3/st
----------




Information:

Reference
Refer to the electrical system schematic that is in the Electrical Schematic for the complete electrical system schematic of the engine. Refer to the Electronic Troubleshooting manual for additional information.Grounding Practices
Proper grounding for the vessel's electrical system and the engine electrical system is necessary for proper performance and reliability. Improper grounding will result in unreliable electrical circuit paths and in uncontrolled electrical circuit paths.Uncontrolled engine electrical circuit paths can result in damage to the main bearings, to the crankshaft bearing journal surfaces, and to the aluminum components.Uncontrolled electrical circuit paths can cause electrical noise which may degrade the vessel's performance and the radio performance.In order to ensure proper functioning of the vessel's electrical system and of the engine electrical system, an engine-to-frame ground strap with a direct path to the battery must be used. This is provided by a ground from the electric starting motor to the frame and to the negative battery post.The ground path must be capable of carrying any potential currents. A wire that is AWG 0 or more is recommended for the ground of the electric starting motor.The engine alternator should be grounded to the battery with a wire size that is capable of managing the full charging current of the alternator.
When jump starting an engine, the instructions in the Operation and Maintenance Manual, "Starting with Jump Start Cables" should be followed in order to properly start the engine.This engine may be equipped with a 12 volt starting system or with a 24 volt starting system. Only equal voltage for boost starting should be used. The use of a welder or of a higher voltage will damage the electrical system.
The engine has several input components which are electronic. These components require an operating voltage.This engine is tolerant of common external sources of electrical noise. Electromechanical buzzers can cause disruptions in the power supply. If electromechanical buzzers are used on the vessel, the engine electronics should be powered directly from the battery system through a dedicated relay. The engine electronics should not be powered through a common power bus with other devices that are activated by the keyswitch.Engine Electrical System
The electrical system can have three separate circuits. The three circuits are the charging circuit, the starting circuit, and the low amperage circuit. Some of the electrical system components are used in more than one circuit.The charging circuit is in operation when the engine is running. The charging circuit uses an alternator in order to create electricity. A voltage regulator in the circuit controls the electrical output in order to maintain the battery at full charge.The starting circuit is in operation when the start switch is activated.The low amperage circuit and the charging circuit are connected through the ammeter. The starting circuit is not connected through the ammeter.Starting System Components
Solenoid
Illustration 1 g00292316
Typical cross section of a solenoidA solenoid is an electromagnetic switch that performs two basic functions:
The solenoid closes the high current circuit for the electric starting motor with a low current start switch circuit.
The solenoid engages

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