101461-0020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014610020 5156001465

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101461-0020 1014610020

ISUZU 5156001465 5156001465

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Buy INJECTION-PUMP ASSEMBLY 101461-0020 zexel genuine, new aftermarket engine parts with delivery

Service parts 101461-0020 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101046-8050

3. GOVERNOR

4. SUPPLY PUMP 105220-4341

5. AUTOM. ADVANCE MECHANIS 105622-0300

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105191-1190

11. Nozzle and Holder 5-15300-024-1

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105091-1140

14. NOZZLE

105000-1080

15. NOZZLE SET

Include in #1:

101461-0020 as INJECTION-PUMP ASSEMBLY

101602-0230 as _

Cross reference number

ZEXEL 101461-0020 1014610020

ISUZU 5156001465 5156001465

Zexel num

Bosch num

Firm num

Name

101461-0020

5156001465 ISUZU

INJECTION-PUMP ASSEMBLY
4BA1 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 11.1

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 47.3 45.8 48.8

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 8.8

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.5 7.1 9.9

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Injection quantity adjustment_03

Adjusting point -

Rack position -

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 47.3 46.8 47.8

Remarks
Smoke setting: 1.96 kPa {200 mmAq}

Injection quantity adjustment_04

Adjusting point -

Rack position -

Pump speed r/min 150 150 150

Average injection quantity mm3/st. 94 94

Remarks
Excess fuel for starting.

Timer adjustment

Pump speed r/min 500+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 700

Advance angle deg. 0.7 0.2 1.2

Timer adjustment_03

Pump speed r/min 1100

Advance angle deg. 2.3 1.5 3

Timer adjustment_04

Pump speed r/min 1500

Advance angle deg. 4.4 3.9 4.9

Timer adjustment_05

Pump speed r/min 1750

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)Adjustment speed N1 (5)Beginning of idle sub spring operation: L1 (6)Injection quantity Q = Q1 or less
----------
N1=500r/min L1=8.8+-0.5mm Q1=3mm3/st
----------

Information:

Introduction
Do not perform any procedure in this Special Instruction until you have read this information and you understand this information.Required Parts
Table 1
Required Parts
Qty New Part Number Part Name Former Part Number
1 347-5556 Fuel Lines Kit
1 352-8532 Fuel Lines Kit 343-8867
1 352-8533 Fuel Lines Kit 310-6030 Installing the Bracket on the Line for Cylinder 5
Illustration 1 g02045118
Place the bottom portion of the clip (2) on the line for cylinder 5 before installing the line. Ensure that the grommet (1) does not become bent or misaligned.
Illustration 2 g02045093
Install the line for cylinder 5 and hand tighten the nuts on both ends of the line. Hand tighten the nut on the end that attaches to the rail (10) first and then hand tighten the nut on the other end (11) .
Illustration 3 g02045500
An alternate configuration
Illustration 4 g02045502
An alternate configuration
Install the new post (3) and the stud (8). Hand tighten the locking nut (7) on the stud.
Install the top portion of the clip (2) and ensure that the tab is tightly secured on the bottom portion of the clip. Ensure that the bolt hole on the clip and the bolt hole on the new bracket are aligned before tightening the bolt for the new bracket.
Thread the bolt (4) through the post and the clip and hand tighten the nut (5) .
Insert the threaded backing (9) on the back side of the post and hand tighten the allen head screw (6) .
Tighten the nut (10) on the end of the line for cylinder 5 that attaches to the rail and then tighten the other end (11).
Tighten the nut (7) on the stud for the post.
Tighten the nut (5) that secures the clip to the post.
Tighten the allen head screw on the spacer (9) on the back of the post.Note: Failure to correctly place the grommet (1) in the clamp could result in a failed fuel line.