101452-9180 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014529180 17101251011


 

Information injection-pump assembly

ZEXEL 101452-9180 1014529180
YANMAR 17101251011 17101251011
101452-9180 INJECTION-PUMP ASSEMBLY
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Service parts 101452-9180 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP
3. GOVERNOR 105400-1710
4. SUPPLY PUMP 105220-1800
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101452-9180 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101452-9180 1014529180
YANMAR 17101251011 17101251011


Zexel num
Bosch num
Firm num
Name
101452-9180 
 
17101251011  YANMAR
INJECTION-PUMP ASSEMBLY
4T90 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Rack position   R=10.5
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1500 1500 1500
Each cylinder's injection qty mm3/st.   40.4 39.4 41.4
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.2+-0.5
Pump speed r/min   300 300 300
Each cylinder's injection qty mm3/st.   10 9 11
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   17+-0.5
Pump speed r/min   100 100 100
Each cylinder's injection qty mm3/st.   57.5 55 60
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101452-9180
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Set idle using the main spring. Operate the solenoid and confirm that it returns at rack position R = R1 or less. (3)RACK LIMIT (4)Idle spring not operating. (5)Idle sub spring setting: L1.
----------
K=5 R1=4mm L1=6.3-0.2mm
----------

Speed control lever angle

Test data 101452-9180
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=31deg+-5deg




Information:


Do not operate or work on this product unless you have read and understood the instruction and warnings in the relevant Operation and Maintenance Manuals and relevant service literature. Failure to follow the instructions or heed the warnings could result in injury or death. Proper care is your responsibility.
The following changes are adaptable to the products within the listed serial numbers, and are effective with all products after the listed serial numbers.The improvement has been made to the 456-3493 Fuel Injector Gp, 456-3509 Fuel Injector Gp, and 460-8213 Fuel Injector Gp.This change is effective for the engine serial numbers listed in Table 1.
Table 1
Part Number Effective Serial Number
456-3493 S/N:MYE13870-UP
456-3509 S/N:SYE33275-UP
460-8213 S/N:WYE2009-UP

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Group cross 101452-9180 ZEXEL

Yanmar 

 
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INJECTION-PUMP ASSEMBLY
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101452-9180  
 
17101251011 
INJECTION-PUMP ASSEMBLY
4T90

Ishikawajima-S 

 
 
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