101452-3131 ZEXEL 9 400 614 183 BOSCH INJECTION-PUMP ASSEMBLY 9400614183 1014523131 6202721211

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

BOSCH 9 400 614 183 9400614183

ZEXEL 101452-3131 1014523131

KOMATSU 6202721211 6202721211

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Buy INJECTION-PUMP ASSEMBLY 101452-3131 zexel genuine, new aftermarket engine parts with delivery

Service parts 101452-3131 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101045-8100

3. GOVERNOR 105400-7001

4. SUPPLY PUMP 105220-5700

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105141-2520

11. Nozzle and Holder 6202-12-3100

12. Open Pre:MPa(Kqf/cm2) 11.8{120}

13. NOZZLE-HOLDER 105071-1450

14. NOZZLE 105000-1770

15. NOZZLE SET

Include in #1:

101342-0210 as _

101452-3131 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 183 9400614183

ZEXEL 101452-3131 1014523131

KOMATSU 6202721211 6202721211

Zexel num

Bosch num

Firm num

Name

101452-3131

9 400 614 183

6202721211 KOMATSU

INJECTION-PUMP ASSEMBLY
4D95S * K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-7420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-2-4-3

Pre-stroke mm 1.5 1.45 1.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cyl.1-2 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cal 1-3 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11

Pump speed r/min 1225 1225 1225

Average injection quantity mm3/st. 33.4 32.4 34.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 9.5+-0.5

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 8 7 9

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (3)Rack difference between N = N1 and N = N2 (4)Rack difference between N = N3 and N = N4
----------
K=7 RAL=15+0.2mm N1=1225r/min N2=650r/min N3=1225r/min N4=1000r/min
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=3deg+-5deg b=27deg+-5deg c=32deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)Stamp aligning marks on the pump housing flange. (4)-
----------

----------
a=46deg18min+-3deg b=13deg42min+-30min

Information:

Mast Cab Side Bank-Lube Points and Locations
Illustration 14 g06355954
Mast cab side bank-lube points
(A) Right Mast Pivot Pin
(B) Right Mast Raise Cylinder Upper Pin
(C) Gear Box Air Seal (Top side)
(D) Gear Box Top Lip Seal Top Air Seal (Bottom Side)
(E) Pipe Rack Upper Swing Cylinder Head End
(F) Pipe Rack Carousel Support Bearing
(G) Pipe Rack Journal Bearing
(H) Pipe Rack Journal Bearing
(J) Left Side Top Sheave Pin
(K) Right Side Top Sheave Pin
(L) Left Side Bottom Sheave Pin
(M) Right Side Bottom Sheave Pin
(N) Right Side Pipe Positioner Roller Pin
(P) Right Side Pipe Positioner Swing Pin
(R) Left Side Pipe Positioner Swing Pin
(S) Left Side Pipe Positioner Roller Pin
Table 12
Mast Cab Side Bank
Item Description Sleeve color
A Right Mast Pivot Pin Red
B Right Mast Raise Cylinder Upper Pin Red
C Gear Box Air Seal (Top side) Nut
D Gear Box Top Lip Seal Top Air Seal (Bottom Side) Red
E Pipe Rack Upper Swing Cylinder Head End Red
F Pipe Rack Carousel Support Bearing Red
G Pipe Rack Journal Bearing Red
H Pipe Rack Journal Bearing Red
J Left Side Top Sheave Pin Red
K Right Side Top Sheave Pin Red
L Left Side Bottom Sheave Pin Red
M Right Side Bottom Sheave Pin Red
N Right Side Pipe Positioner Roller Pin Red
P Right Side Pipe Positioner Swing Pin Nut
R Left Side Pipe Positioner Swing Pin Nut
S Right Side Pipe Positioner Roller Pin Red Hydraulic Break Out Wrenches (Hobo)-Lube Points
Illustration 15 g06355971
Hobo-lube points
(A) HOBO Rotate Cylinder Head End
(B) HOBO Swing Pivot Pin Top
(C) HOBO Swing Pivot Pin Bottom
(D) HOBO Swing Cylinder Rod End
(E) HOBO Clamp Slide
(F) HOBO Rotate Cylinder Rod End
(G) HOBO Clamp Cylinder Rod End
(H) HOBO Clamp Pin
Table 13
Hydraulic Break Out Wrenches (HOBO)
Item Description Sleeve color
A HOBO Rotate Cylinder Head End Nut
B HOBO Swing Pivot Pin Top Red
C HOBO Swing Pivot Pin Bottom Red
D HOBO Swing Cylinder Rod End Red
E HOBO Clamp Slide Red
F HOBO Rotate Cylinder Rod End Nut
G HOBO Clamp Cylinder Rod End Nut
H HOBO Clamp Pin Red