101442-0080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014420080 8944369910


 

Information injection-pump assembly

ZEXEL 101442-0080 1014420080
ISUZU 8944369910 8944369910
101442-0080 INJECTION-PUMP ASSEMBLY
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Service parts 101442-0080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101044-8230
3. GOVERNOR
4. SUPPLY PUMP 105220-4772
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-2681
11. Nozzle and Holder 8-94419-125-1
12. Open Pre:MPa(Kqf/cm2) 13.7{140}
13. NOZZLE-HOLDER 105071-1380
14. NOZZLE 105000-1860
15. NOZZLE SET

Include in #1:

101442-0080 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101442-0080 1014420080
ISUZU 8944369910 8944369910


Zexel num
Bosch num
Firm num
Name
101442-0080 
101442-0081 
 
8944369910  ISUZU
INJECTION-PUMP ASSEMBLY
4FE1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   1.95 1.9 2
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   6.2
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   29.7 28.7 30.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   5.2+-0.5
Pump speed r/min   425 425 425
Average injection quantity mm3/st.   8 6.5 9.5
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   55 55 65
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101442-0080
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=16
----------

Speed control lever angle

Test data 101442-0080
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=26deg+-5deg b=116deg+-5deg

Stop lever angle

Test data 101442-0080
N:Pump normal S:Stop the pump. (1)At delivery
----------

----------
a=7.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101442-0080
(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(50deg)




Information:

Problems during boot up
The connections should be securely fastened.
The device drivers should be installed correctly.
The jumpers on add-in boards should be positioned correctly.
Format the hard drive and set up the monitor in the BIOS.
Ensure that the DIMM is properly installed. The DIMM may need to be reinstalled in order to ensure a good connection.
The EIDE cable from the hard drive should be properly connected.
Check if the system will start with a floppy disk.
The BIOS should be properly configured. Refer to Specifications, "Basic Input Output System".Problems after start-up
Check for loose connections. Check that all ISA/PCI cards are connected securely. Check that the DIMM is fully installed.
Check the system for overheating. Check the diagnostics indicator on the display of the front panel. Check that the chassis fan is working and that the filter is clean.
The monitor has a protected power supply that is regulated. A transient voltage in the power line or peripheral cable may cause the system to lock up. A transient voltage may cause a flashing display. The monitor may restart unexpectedly. You should exit the application if this occurs. Then, restart the application.
Check the EIDE cable from the hard drive for a proper connection.
Check if the system will start with a floppy disk.
Clean the CMOS by removing and reinstalling the battery. The battery is located on the backplane. The BIOS setup will then need to be run. Refer to Specifications, "Basic Input Output System".
The software package may need to be reinstalled.Incorrect characters are displayed or distorted
The display contrast control and the display brightness control may need to be properly adjusted. The setup functions are found in the operating system that contains the video driver.
If you use the integrated display, disconnect the chassis from the bezel. Check the connection to the display.The hard drive active indicator does not come on when the hard drive is being accessed
Check the EIDE cable connections to the drive.
Check that the BIOS setup is configured properly. The drive should be enabled.
Check the connections on the I/O board.
Restart the monitor.The power on indicator does not light
Check the power.
Check the front panel connector on the processor board.
Check the connections on the I/O board.

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Group cross 101442-0080 ZEXEL

Isuzu 

 
9812021940 

 
5156000180 

 
5156000150 

C240
 
8944014200 
INJECTION-PUMP ASSEMBLY
4FE1
 
8944014201 
INJECTION-PUMP ASSEMBLY
4FE1
 
8944014202 
INJECTION-PUMP ASSEMBLY
4FE1
9 400 614 151 
8944014203 
INJECTION-PUMP ASSEMBLY
4FE1
 
8944014210 
INJECTION-PUMP ASSEMBLY
4FB1
 
8944014211 
INJECTION-PUMP ASSEMBLY
4FB1
 
8944014212 
INJECTION-PUMP ASSEMBLY
4FB1
9 400 614 152 
8944014213 
INJECTION-PUMP ASSEMBLY
4FB1
 
8944014220 
INJECTION-PUMP ASSEMBLY
4FC1
 
8944014221 
INJECTION-PUMP ASSEMBLY
4FC1
 
8944014222 
INJECTION-PUMP ASSEMBLY
4FC1
9 400 614 153 
8944014223 
INJECTION-PUMP ASSEMBLY
4FC1
 
8944143441 
INJECTION-PUMP ASSEMBLY
4FE1
9 400 614 154 
8944143442 
INJECTION-PUMP ASSEMBLY
4FE1
101442-0080  

101442-0081 
 
8944369910 
INJECTION-PUMP ASSEMBLY
4FE1
9 400 614 155 
8944369911 
INJECTION-PUMP ASSEMBLY
4FE1
 
8944369920 
INJECTION-PUMP ASSEMBLY
4FE1
9 400 614 156 
8944369921 
INJECTION-PUMP ASSEMBLY
4FE1
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