101441-9900 ZEXEL 9 400 614 146 BOSCH INJECTION-PUMP ASSEMBLY 9400614146 1014419900 1679090406


 

Information injection-pump assembly

BOSCH 9 400 614 146 9400614146
ZEXEL 101441-9900 1014419900
NISSAN-DIESEL 1679090406 1679090406
101441-9900 INJECTION-PUMP ASSEMBLY
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Service parts 101441-9900 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101044-8290
3. GOVERNOR 105410-9781
4. SUPPLY PUMP 105220-4950
5. AUTOM. ADVANCE MECHANIS 105622-1620
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105148-1120
11. Nozzle and Holder 16600-43G02
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105078-0050
14. NOZZLE 105007-1130
15. NOZZLE SET

Include in #1:

101441-9900 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 146 9400614146
ZEXEL 101441-9900 1014419900
NISSAN-DIESEL 1679090406 1679090406


Zexel num
Bosch num
Firm num
Name
101441-9900 
9 400 614 146 
1679090406  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD23 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.3 2.25 2.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.2
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   34.3 33.3 35.3
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.7+-0.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   10 8.9 11.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   50 45 55
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101441-9900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=15 N1=1400r/min N2=800r/min
----------

Speed control lever angle

Test data 101441-9900
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=24deg+-5deg b=16deg+-5deg

Stop lever angle

Test data 101441-9900
N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=53deg+-5deg

Timing setting

Test data 101441-9900
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(100deg)




Information:

You should follow the instructions in Operations and Maintenance Manual, "Initialization for Direct Connection" before you connect by a modem. The user can verify proper operation of the CCM at the location. The user can also become familiar with the CCM. Make sure that the following equipment is available:
A personal computer with a terminal emulator software program. Examples of terminal emulators include Procomm, PC-VT, or Terminal under the Accessories window in Microsoft Windows. Refer to "Caterpillar CCM PC For Windows: Getting Started Manual" for specifications on the PC. The user is responsible for understanding the operation of the PC.
The proper RS-232C cables are required for the particular installation. An RS-232C cable must be temporarily connected from the PC to the Answering Modem. Refer to Operation and Maintenance Manual, "RS-232C Cable Requirements".
The two modems must support the Hayes AT command set. This is necessary for both the Answering Modem and the Originating Modem.
The CCM PC For Windows software is required. This software is available from Caterpillar.Note: Some personal computers will have an internal modem. The internal modem may be used as the Originating Modem. The internal modem must be compatible with the Answering Modem. Consult the instructions for the two modems.ProcedurePerform the following procedure in order to initialize communication with the CCM and the Answering Modem. The Originating Modem is set up later by the PC software.Note: In the following steps, the PC and the modems should be turned OFF before you change the cables on the serial ports. When power is reapplied, the modem must be powered up first.
The CCM should be installed with all of the wiring. Refer to the Operations and Maintenance Manual, "General Wiring Diagram" and "RS-232C Cable Requirements".
Determine the parameters for communication for the installation. The RS-232C default rate of communication (bits per second or bps) is 9600. The remaining default settings from the factory are no parity, 8 data bits, and 1 stop bit. These parameters will work well in most installations. Use the Operation and Maintenance Manual, "Communication Parameters - Identify" to determine the parameters of communication that are stored in the CCM.Note: The RS-232C serial port communication baud rate is often referred to as the DTE speed. The phone port communication rate is often referred to as the DCE speed.
Connect the RS-232C port of the Answering Modem directly to the RS-232C port of the PC. This connection is temporary. This connection is required to set up the Answering Modem.
Use the terminal emulator on the PC to set the parameters for communication for the RS-232C port. Use the same values that were chosen in step 2.
Several commands must be sent to the Answering Modem that set the parameters for communication to the proper values. The examples in Table 1 are Hayes AT commands. Actual command sets vary widely between modem manufacturers. Consult the manual for the modem. Save these parameters to the modem memory.
Table 1
Typical Answering Modem Setup Commands    
Item     Explanation     Command Example     Command

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