101441-9852 ZEXEL 9 400 611 193 BOSCH INJECTION-PUMP ASSEMBLY 9400611193 1014419852 1671290203


 

Information injection-pump assembly

BOSCH 9 400 611 193 9400611193
ZEXEL 101441-9852 1014419852
NISSAN-DIESEL 1671290203 1671290203
101441-9852 INJECTION-PUMP ASSEMBLY
Rating:
19
Buy INJECTION-PUMP ASSEMBLY 101441-9852 zexel genuine, new aftermarket engine parts with delivery

Service parts 101441-9852 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101044-8340
3. GOVERNOR 105419-0091
4. SUPPLY PUMP 105220-5740
5. AUTOM. ADVANCE MECHANIS 105622-1901
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105148-1121
11. Nozzle and Holder 16600-43G03
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105078-0050
14. NOZZLE 105007-1130
15. NOZZLE SET

Include in #1:

101441-9852 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 611 193 9400611193
ZEXEL 101441-9852 1014419852
NISSAN-DIESEL 1671290203 1671290203


Zexel num
Bosch num
Firm num
Name
101441-9852 
9 400 611 193 
1671290203  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD2705 K 14BC INJECTION PUMP ASSY PE4A,5A, PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-3-4-2
Pre-stroke mm   2.15 2.1 2.2
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-3
deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4
deg.   180 179.5 180.5
Difference between angles 3
Cyl.1-2
deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.3
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   47 46 48
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   8.3+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8 6.9 9.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   3.5 3 4
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   1800
Remarks
Measure the actual advance angle.
 
Timer adjustment_04
Pump speed r/min   -
Advance angle deg.   7.3 7.3 7.3
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101441-9852
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=9 RAL=14+-0.1mm N1=1500r/min N2=550r/min
----------

Speed control lever angle

Test data 101441-9852
F:Full speed I:Idle (1)Set the pump speed at aa (2)When pump speed set at bb (3)Stopper bolt setting (4)Stopper bolt setting
----------
aa=1810r/min bb=1510r/min
----------
a=32deg+-5deg b=20deg+-5deg c=8deg+-5deg

Stop lever angle

Test data 101441-9852
N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=12deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101441-9852
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=- r1=1500r/min r2=- Q1=47+-1mm3/st Q2=- c1=+-2.5% c2=- a3=36 a4=30 r3=1800r/min r4=1500r/min

Timing setting

Test data 101441-9852
(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(100deg)




Information:

zz is the number of bytes in the message after this byte. zz does not include the checksum. This value will change depending on the data that is associated with the IID.Checksum Calculation
The checksum is an important part of the M5X message. By using the checksum, the integrity of the message is determined. The second to last byte of every IID is the checksum, which is followed by an ASCII carriage return ($0D). The checksum is a 2's complement value of the summation of all the data bytes in the message. The message is a good message if all the bytes and the checksum add to zero (0).The following message is an example.5000240400580082AE<cr>The checksum for this message is AE. Although the message is sent in ASCII, the checksum must be calculated by using the hexadecimal value.
Table 3
Byte     ASCII Value     Hexadecimal Value    
50     $35 $30     $50    
00     $30 $30     $00    
24     $32 $34     $24    
04     $30 $34     $04    
00     $30 $30     $00    
58     $35 $38     $58    
00     $30 $30     $00    
82     $38 $32     $82    
Total         $152    
Truncated to LSB         $52    
2's Compement     $41 $45     $AE    
Total         $100    
Truncated to LSB         $00    CCM Heartbeat
You should check the connection to the CCM before you log in to the CCM. You should also check the connection (heartbeat) to the CCM during normal operation from time to time. The recommended PID is $F0 $12. Use PID $F0 $12 to read the current Security Level at a regular interval as a heartbeat. If the CCM does not answer to the read request, then there is a problem with the connection. This PID will also monitor the Security Level, which may have been changed.Security Levels
Every PID has an associated security level (0, 1, 2, or 3) within the CCM. A user within a particular security level may use PID's in that level or lower levels. PID's cannot be accessed by the user in levels higher than the password allows. For example, a user at security level 2 can access level 2, 1, and 0, but not level 3.The answering modem will be hung up if the password is not entered (sets the security level) within one minute. Specifically, if DCD is held low by the PC, and the security level is at 0 for more than one minute, DTR will be toggled by the CCM (answering modem hung up). Also, if the RS-232C cable is disconnected for more than five seconds, DTR will be toggled, and the security level will be set to 0.When power is removed from the CCM, the security level will be changed to 2, if the CCM was operating at security level 3.The following chart defines the PID's within each security level

Have questions with 101441-9852?





Group cross 101441-9852 ZEXEL

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
C240
 
 
INJECTION-PUMP ASSEMBLY
C240

Nissan-Diesel 

9 400 610 507 
1679090370 
INJECTION-PUMP ASSEMBLY
TD2304

Daewoo 

9 400 613 079 
 
INJECTION-PUMP ASSEMBLY
DC24

Nissan-Diesel 

 
1671290176 
INJECTION-PUMP ASSEMBLY
TD2705
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 611 686 
1671290202 
INJECTION-PUMP ASSEMBLY
TD2705
 
1671290177 
INJECTION-PUMP ASSEMBLY
TD2705
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101441-9852  
9 400 611 193 
1671290203 
INJECTION-PUMP ASSEMBLY
TD2705
 
1679090371 
INJECTION-PUMP ASSEMBLY
TD2704
9 400 619 646 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 614 143 
1679090401 
INJECTION-PUMP ASSEMBLY
TD2704
 
1679090372 
INJECTION-PUMP ASSEMBLY
TD2704
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 614 144 
1679090402 
INJECTION-PUMP ASSEMBLY
TD2704

Daewoo 

9 400 614 145 
 
INJECTION-PUMP ASSEMBLY
DC24T

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
DC24
Back to top