Information injection-pump assembly
BOSCH
9 400 611 193
9400611193
ZEXEL
101441-9852
1014419852
NISSAN-DIESEL
1671290203
1671290203
Rating:
Service parts 101441-9852 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-43G03
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Cross reference number
BOSCH
9 400 611 193
9400611193
ZEXEL
101441-9852
1014419852
NISSAN-DIESEL
1671290203
1671290203
Zexel num
Bosch num
Firm num
Name
101441-9852
9 400 611 193
1671290203 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD2705 K 14BC INJECTION PUMP ASSY PE4A,5A, PE
TD2705 K 14BC INJECTION PUMP ASSY PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.15
2.1
2.2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.3
Pump speed
r/min
1500
1500
1500
Average injection quantity
mm3/st.
47
46
48
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.3+-0.5
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
Adjust only variation between cylinders; adjust governor according to governor specifications.
Timer adjustment
Pump speed
r/min
-
Advance angle
deg.
0.5
Remarks
Measure the actual speed.
Measure the actual speed.
Timer adjustment_02
Pump speed
r/min
-
Advance angle
deg.
3.5
3
4
Remarks
Measure the actual speed.
Measure the actual speed.
Timer adjustment_03
Pump speed
r/min
1800
Remarks
Measure the actual advance angle.
Measure the actual advance angle.
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
7.3
7.3
7.3
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT: RAL
(4)Set idle sub-spring
(5)Main spring setting
(6)Rack difference between N = N1 and N = N2
----------
K=9 RAL=14+-0.1mm N1=1500r/min N2=550r/min
----------
----------
K=9 RAL=14+-0.1mm N1=1500r/min N2=550r/min
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Set the pump speed at aa
(2)When pump speed set at bb
(3)Stopper bolt setting
(4)Stopper bolt setting
----------
aa=1810r/min bb=1510r/min
----------
a=32deg+-5deg b=20deg+-5deg c=8deg+-5deg
----------
aa=1810r/min bb=1510r/min
----------
a=32deg+-5deg b=20deg+-5deg c=8deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Normal
----------
----------
a=12deg+-5deg b=53deg+-5deg
----------
----------
a=12deg+-5deg b=53deg+-5deg
0000001501 GOV FULL LOAD ADJUSTMENT
Title1:Full load stopper adjustment
Title2:Governor set speed
LABEL1:Distinguishing
LABEL2:Pump speed (r/min)
LABEL3:Ave. injection quantity (mm3/st)
LABEL4:Max. var. bet. cyl.
LABEL5:Remarks
LABEL6:Distinguishing
LABEL7:Governor set speed (r/min)
LABEL8:Remarks
(1)Adjustment conditions are the same as those for measuring injection quantity.
(2)-
----------
----------
a1=A a2=- r1=1500r/min r2=- Q1=47+-1mm3/st Q2=- c1=+-2.5% c2=- a3=36 a4=30 r3=1800r/min r4=1500r/min
----------
----------
a1=A a2=- r1=1500r/min r2=- Q1=47+-1mm3/st Q2=- c1=+-2.5% c2=- a3=36 a4=30 r3=1800r/min r4=1500r/min
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=16deg
----------
a=(100deg)
----------
aa=16deg
----------
a=(100deg)
Information:
zz is the number of bytes in the message after this byte. zz does not include the checksum. This value will change depending on the data that is associated with the IID.Checksum Calculation
The checksum is an important part of the M5X message. By using the checksum, the integrity of the message is determined. The second to last byte of every IID is the checksum, which is followed by an ASCII carriage return ($0D). The checksum is a 2's complement value of the summation of all the data bytes in the message. The message is a good message if all the bytes and the checksum add to zero (0).The following message is an example.5000240400580082AE<cr>The checksum for this message is AE. Although the message is sent in ASCII, the checksum must be calculated by using the hexadecimal value.
Table 3
Byte     ASCII Value     Hexadecimal Value    
50     $35 $30     $50    
00     $30 $30     $00    
24     $32 $34     $24    
04     $30 $34     $04    
00     $30 $30     $00    
58     $35 $38     $58    
00     $30 $30     $00    
82     $38 $32     $82    
Total         $152    
Truncated to LSB         $52    
2's Compement     $41 $45     $AE    
Total         $100    
Truncated to LSB         $00    CCM Heartbeat
You should check the connection to the CCM before you log in to the CCM. You should also check the connection (heartbeat) to the CCM during normal operation from time to time. The recommended PID is $F0 $12. Use PID $F0 $12 to read the current Security Level at a regular interval as a heartbeat. If the CCM does not answer to the read request, then there is a problem with the connection. This PID will also monitor the Security Level, which may have been changed.Security Levels
Every PID has an associated security level (0, 1, 2, or 3) within the CCM. A user within a particular security level may use PID's in that level or lower levels. PID's cannot be accessed by the user in levels higher than the password allows. For example, a user at security level 2 can access level 2, 1, and 0, but not level 3.The answering modem will be hung up if the password is not entered (sets the security level) within one minute. Specifically, if DCD is held low by the PC, and the security level is at 0 for more than one minute, DTR will be toggled by the CCM (answering modem hung up). Also, if the RS-232C cable is disconnected for more than five seconds, DTR will be toggled, and the security level will be set to 0.When power is removed from the CCM, the security level will be changed to 2, if the CCM was operating at security level 3.The following chart defines the PID's within each security level
The checksum is an important part of the M5X message. By using the checksum, the integrity of the message is determined. The second to last byte of every IID is the checksum, which is followed by an ASCII carriage return ($0D). The checksum is a 2's complement value of the summation of all the data bytes in the message. The message is a good message if all the bytes and the checksum add to zero (0).The following message is an example.5000240400580082AE<cr>The checksum for this message is AE. Although the message is sent in ASCII, the checksum must be calculated by using the hexadecimal value.
Table 3
Byte     ASCII Value     Hexadecimal Value    
50     $35 $30     $50    
00     $30 $30     $00    
24     $32 $34     $24    
04     $30 $34     $04    
00     $30 $30     $00    
58     $35 $38     $58    
00     $30 $30     $00    
82     $38 $32     $82    
Total         $152    
Truncated to LSB         $52    
2's Compement     $41 $45     $AE    
Total         $100    
Truncated to LSB         $00    CCM Heartbeat
You should check the connection to the CCM before you log in to the CCM. You should also check the connection (heartbeat) to the CCM during normal operation from time to time. The recommended PID is $F0 $12. Use PID $F0 $12 to read the current Security Level at a regular interval as a heartbeat. If the CCM does not answer to the read request, then there is a problem with the connection. This PID will also monitor the Security Level, which may have been changed.Security Levels
Every PID has an associated security level (0, 1, 2, or 3) within the CCM. A user within a particular security level may use PID's in that level or lower levels. PID's cannot be accessed by the user in levels higher than the password allows. For example, a user at security level 2 can access level 2, 1, and 0, but not level 3.The answering modem will be hung up if the password is not entered (sets the security level) within one minute. Specifically, if DCD is held low by the PC, and the security level is at 0 for more than one minute, DTR will be toggled by the CCM (answering modem hung up). Also, if the RS-232C cable is disconnected for more than five seconds, DTR will be toggled, and the security level will be set to 0.When power is removed from the CCM, the security level will be changed to 2, if the CCM was operating at security level 3.The following chart defines the PID's within each security level
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Nissan-Diesel
Nissan-Diesel
101441-9852
9 400 611 193
1671290203
INJECTION-PUMP ASSEMBLY
TD2705
TD2705