101441-9741 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419741 1679090308

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101441-9741 1014419741

NISSAN-DIESEL 1679090308 1679090308

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Cross reference number

ZEXEL 101441-9741 1014419741

NISSAN-DIESEL 1679090308 1679090308

Zexel num

Bosch num

Firm num

Name

101441-9741

1679090308 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
SD25 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 10.8

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 39.9 38.9 40.9

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.1

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 37 34 40

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.8+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 8.2 7.1 9.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 1.8 1.3 2.3

Timer adjustment_03

Pump speed r/min 1300

Advance angle deg. 4 3.5 4.5

Timer adjustment_04

Pump speed r/min -

Advance angle deg. 5 5 5

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K
----------
K=20
----------

Speed control lever angle

F:Full speed I:Idle S:Stop
----------

----------
a=(15deg)+-5deg b=(32deg)+-5deg c=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=19deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)

Information:

The results of the preceding procedure are in the following list:
The output corresponds to the desired pressure range. Stop.
The output does not correspond to the desired pressure range. Proceed to 3.
Calibrate the transducer. This assumes that the transducer is mounted on the engine.
Turn the isolation valve on the transducer mounting. This isolates the transducer from the engine. An arrow on the valve indicates the direction of flow. See illustration 2.
Apply a pressure that is equal to 4 mA to the transducer. See table 1. See the pressure port connection in illustration 2.
Monitor the ammeter. Adjust the zero dial until the ammeter reads 4mA. See the location of the zero dial that is in illustration 1.
Apply the pressure that is equal to 20mA to the transducer. See table 1. See the pressure port connection in illustration 2.Note: The full range of pressure may not be available. Use partial pressure. Use the highest possible pressure. This will yield the best accuracy. See table 1.
Monitor the ammeter. Adjust the zero dial until the ammeter reads 20mA. See the location of the zero dial that is in illustration 1.
Apply the pressure that is equal to 4mA to the transducer. Verify that the ammeter displays 4mA.The results of the preceding procedure are in the following list:
The output corresponds to the desired pressure range. The transducer is calibrated. Stop.
The output does not correspond to the desired pressure range. Proceed to 4.
Reapply the pressure.
Apply the pressure that is equal to 4mA to the transducer. See table 1. See the pressure port connection in illustration 2.
Monitor the ammeter. Adjust the zero dial until the ammeter reads 4mA. See the location of the zero dial that is in illustration 1.
Apply the pressure that is equal to 20mA to the transducer. See table 1. See the pressure port connection in illustration 2.Note: The full range of pressure may not be available. Use partial pressure. Use the highest possible pressure. This will yield the best accuracy. See table 1.
Monitor the ammeter. Adjust the zero dial until the ammeter reads 20mA. See the location of the zero dial that is in illustration 1.
Apply the pressure that is equal to 4mA to the transducer. Verify that the ammeter displays 4mA.The results of the preceding procedure are in the following list:Note: Repeat the procedure several times in order to properly calibrate the transducer. Continue until the 4mA signal is correct and the 20mA signal is correct.
The output corresponds to the desired pressure range. The transducer is calibrated. Stop.
The output does not correspond to the desired pressure range. Replace the transducer. Verify that the repair resolves the problem. Stop.