101441-9670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419670 1671290161

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101441-9670 1014419670

NISSAN-DIESEL 1671290161 1671290161

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Service parts 101441-9670 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101044-8290

3. GOVERNOR 105410-9840

4. SUPPLY PUMP 105220-4950

5. AUTOM. ADVANCE MECHANIS 105622-1650

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105148-1120

11. Nozzle and Holder 16600-43G02

12. Open Pre:MPa(Kqf/cm2) 9.8{100}

13. NOZZLE-HOLDER 105078-0050

14. NOZZLE

105007-1130

15. NOZZLE SET

Include in #1:

101441-9670 as INJECTION-PUMP ASSEMBLY

Include in #2:

105856-3220 as _

Cross reference number

ZEXEL 101441-9670 1014419670

NISSAN-DIESEL 1671290161 1671290161

Zexel num

Bosch num

Firm num

Name

101441-9670
101441-9671

1671290161 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD2305 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point A

Rack position 11.4

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 41.6 40.6 42.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 7.9+-0.5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 8 6.9 9.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point C

Rack position 14.7-0.3

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 52 42 62

Fixing the lever *

Rack limit *

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 1800

Advance angle deg. 4.5 4 5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT: RAL (4)Set idle sub-spring (5)Main spring setting (6)Rack difference between N = N1 and N = N2
----------
K=10 RAL=14.7-0.3mm N1=1500r/min N2=500r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=1800r/min bb=1500r/min
----------
a=32deg+-5deg b=17deg+-5deg c=8deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=12deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=- r1=1500r/min r2=- Q1=41.6+-1mm3/st Q2=- c1=+-2.5% c2=- a3=36 a4=30 r3=1800r/min r4=1500r/min

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'ZZ' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(100deg)

Information:

The RTD Module Status LED
The module status LED indicators are used in order to indicate operating errors or module errors. You can not recover from the module errors. When an error is present, the RTD module no longer communicates to the processor. The channel states are disabled and the data words are cleared.The RTD Module LED Indicators
Illustration 18 g00563392
The "Module Status" LED is on. The "Channel Status" LED is flashing. Refer to Troubleshooting, "Resistance Temperature Detector".
Illustration 19 g00563417
The "Module Status" LED is off. Cycle the power and refer to Troubleshooting, "Resistance Temperature Detector".Modbus Module
The Modbus module allows an Allen-Bradley SLC 500 to interface with devices that are compatible with Modbus. The module allows a remote access to the MMS.Port Information for the Modbus Module
Illustration 20 g00563418
Information for port 1 is in the following list:
RS-485
1 stop bit and no parity
RTU slave
Baud Rate from the "Setup" Screen
Address from the "Setup" ScreenInformation for port 2 is in the following list:
RS-232
1 stop bit and no parity
RTU slave
Baud Rate from the "Setup" Screen
Address from the "Setup" ScreenJumper Settings for the Modbus Module
Illustration 21 g00563421
Troubleshooting the Modbus Module
Illustration 22 g00563423
Table 1
LED Name Color Status Indication
CFG Green Off The normal state of the LED. No configuration related activity is occurring.