101441-9600 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1014419600 1670090071

Information Cross number Calibration Data Calibration Data Ex

Information injection-pump assembly

ZEXEL 101441-9600 1014419600

NISSAN-DIESEL 1670090071 1670090071

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Cross reference number

ZEXEL 101441-9600 1014419600

NISSAN-DIESEL 1670090071 1670090071

Zexel num

Bosch num

Firm num

Name

101441-9600
101441-9601

1670090071 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD23 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-4-2

Pre-stroke mm 2.3 2.25 2.35

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5

Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5

Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5

Injection quantity adjustment

Adjusting point -

Rack position 12.5

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 41.4 40.4 42.4

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point -

Rack position 9+-0.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 10 8.9 11.1

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 550--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1500

Advance angle deg. 3 2.5 3.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) P:Negative pressure (1)Pneumatic governor (2)Mechanical governor (3)Acting negative pressure: P1 (4)RACK LIMIT: RAL (5)Beginning of idle sub spring operation: L1 (6)With stopper disk. (7)Injection quantity Q = Q1 or less
----------
RAL=16.7-0.3mm L1=9+0.3mm Q1=3mm3/st
----------

Speed control lever angle

B:When boosted N:Normal S:Stop (1)Rack position = aa (2)Rack position bb
----------
aa=(17)mm bb=(1.8)mm
----------
a=29.5deg+-5deg b=9deg+-5deg c=21.5deg+-3deg

Timing setting

(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=18deg
----------
a=(100deg)

Information:

Replacing a Power Supply
Disconnect the power supply.
To avoid damage to electronic components, do not remove the processor from the SLC 5/04 Chassis until all power is removed from the power supply.Do not expose memory modules to surfaces or areas that may typically hold an electrostatic charge.
Remove the two retaining screws that secure the power supply to the chassis.
Remove the power supply from the chassis.
To avoid potential damage to the processor, handle all modules by the ends of the carrier or edges of the plastic housing. Skin oil or dirt can corrode metallic surfaces, inhibiting electrical contact.
Align the new power supply and the guides in the chassis.
Gently slide the power supply in the chassis. Secure the top retainer clips and secure the bottom retainer clips.
Install the two retaining screws that secure the power supply to the chassis.
Install a wire tie in order to secure your wiring.
Cover any unused slots. This protects the chassis.
Illustration 1 g00563308
Verify that the new power supply corrects the problem.