Information injection-pump assembly
BOSCH
9 400 610 075
9400610075
ZEXEL
101441-9420
1014419420
NISSAN-DIESEL
1670025G00
1670025g00
Rating:
Service parts 101441-9420 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-36W00
12.
Open Pre:MPa(Kqf/cm2)
9.8{100}
15.
NOZZLE SET
Include in #1:
101441-9420
as INJECTION-PUMP ASSEMBLY
Include in #2:
105866-3230
as _
Cross reference number
BOSCH
9 400 610 075
9400610075
ZEXEL
101441-9420
1014419420
NISSAN-DIESEL
1670025G00
1670025g00
Zexel num
Bosch num
Firm num
Name
101441-9420
9 400 610 075
1670025G00 NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD23 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE
SD23 * K 14BC INJECTION PUMP ASSY PE4A,5A, PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-3-4-2
Pre-stroke
mm
2.15
2.1
2.2
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-3 deg. 90 89.5 90.5
Cal 1-3 deg. 90 89.5 90.5
Difference between angles 2
Cal 1-4 deg. 180 179.5 180.5
Cal 1-4 deg. 180 179.5 180.5
Difference between angles 3
Cyl.1-2 deg. 270 269.5 270.5
Cyl.1-2 deg. 270 269.5 270.5
Injection quantity adjustment
Adjusting point
-
Rack position
12
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
38.8
37.8
39.8
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
8.2+-0.5
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
8
6.9
9.1
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
550--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1200
Advance angle
deg.
2
1.5
2.5
Timer adjustment_04
Pump speed
r/min
2150
Advance angle
deg.
7
6.5
7.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
P:Negative pressure
(1)Pneumatic governor
(2)Mechanical governor
(3)Acting negative pressure: P1
(4)RACK LIMIT: RAL
(5)Beginning of idle sub spring operation: L1
(6)Without stopper disk
(7)Injection quantity Q = Q1 or less (at N = N1)
----------
P1=2.94+-0.2kPa(300+-20mmAg) RAL=14.7-0.3mm L1=8.5+0.3mm Q1=3mm3/st N1=(2600)r/min
----------
----------
P1=2.94+-0.2kPa(300+-20mmAg) RAL=14.7-0.3mm L1=8.5+0.3mm Q1=3mm3/st N1=(2600)r/min
----------
0000001101
N:Normal
B:When boosted
S:Stop
(1)Rack position = aa
(2)Rack position corresponding to bb
----------
aa=0mm bb=15mm
----------
a=0deg+-5deg b=23deg+-3deg c=6deg+-5deg
----------
aa=0mm bb=15mm
----------
a=0deg+-5deg b=23deg+-3deg c=6deg+-5deg
Timing setting
(1)Pump vertical direction
(2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=18deg
----------
a=(140deg)
----------
aa=18deg
----------
a=(140deg)
Information:
Coolants
Special Publication, SEBD0970, "Coolant and Your Engine"
Data Sheet, PEHJ0067, "Cat ELC (Extended Life Coolant)"
Special Publication, SEBD0518, "Know Your Cooling System"
Special Publication, PEEP5027, "Label - ELC Radiator Label"
Data Sheet, PEHP7057, "S O S Coolant Analysis"Fuels
Special Publication, SEBD0717, "Diesel Fuels and Your Engine"Lubricants
Data Sheet, PEHJ0059, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Canada, Mexico, and the United States
Data Sheet, PEHJ0021, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Worldwide except North America, Egypt, Saudi Arabia, and Brazil
Data Sheet, PEHJ0072, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Brazil
Data Sheet, PEHJ0091, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Egypt and Saudi Arabia
Special Publication, PEHP9516, "Product Data Sheet for Special Application Engine Oil For Caterpillar 3116 and 3126 Marine Diesel Engines with Mechanical Unit Injectors"
Special Publication, PEWP3014, "Cat Fluids Selector Dial (International)"
Special Publication, PEWP9733, "Cat Fluids Selector Dial (North America)"
Data Sheet, PEHJ0088, "Cat Multipurpose Grease"
Data Sheet, PEHP0002, "Cat Advanced 3Moly Grease" NLGI grade 2
Data Sheet, NEHP6015, "Cat High Speed Ball Bearing Grease" NLGI grade 2
Special Publication, PEGJ0035, "Grease Selection Guide"
Special Publication, PEHP6001, "How To Take A Good Oil Sample"
Special Publication, SEBD0640, "Oil and Your Engine"
Special Publications, PEDP7036, "S O S Fluids Analysis Cornerstone"Miscellaneous
Special Publication, PECP6026, "One Safe Source" English language for use in NACDSpecial Publication, PECP6027, "One Safe Source" English language for use in COSASpecial Publication, PECP6028, "One Safe Source" English language for use in non NACD and non COSA
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Special Publication, PECP9067, "One Safe Source"
Special Instruction, SMHS7001, "Assembly of Fan Drive Pulley Assemblies"
Special Instruction, SEHS7633, "Battery Test Procedure"
Special Publication, SEBF8062, "Guideline for Reusable Parts - Procedure to Inspect and Clean Air Filters"
Special Publication, SEBF8029, "Index to Guidelines for Reusable Parts and Salvage Operations"
Special Publication, PEDP0026, "Power Analysis Report"
Special Publication, NEHS0526, "Service Technology Application Guide"
Special Instruction, SEHS9031, "Storage Procedure for Caterpillar Products"
Specifications, SENR3130, "Torque Specifications Module"
Special Instruction, SEHS8742, "Using the 8T-8697 Electronic Control Analyzer Programmer (ECAP)"
Special Instruction, SEHS8622, "Using the FT- 1984 Air-To-Air Aftercooler Leak Test Group"
Special Instruction, SEHS7332, "Warning Tag - Danger Do Not Operate"
Special Instruction, REHS0871, "Electronic Installation Guide"
Special Publication, SEBD0970, "Coolant and Your Engine"
Data Sheet, PEHJ0067, "Cat ELC (Extended Life Coolant)"
Special Publication, SEBD0518, "Know Your Cooling System"
Special Publication, PEEP5027, "Label - ELC Radiator Label"
Data Sheet, PEHP7057, "S O S Coolant Analysis"Fuels
Special Publication, SEBD0717, "Diesel Fuels and Your Engine"Lubricants
Data Sheet, PEHJ0059, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Canada, Mexico, and the United States
Data Sheet, PEHJ0021, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Worldwide except North America, Egypt, Saudi Arabia, and Brazil
Data Sheet, PEHJ0072, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Brazil
Data Sheet, PEHJ0091, "Cat DEO (SAE 10W-30 and SAE 15W-40)" Egypt and Saudi Arabia
Special Publication, PEHP9516, "Product Data Sheet for Special Application Engine Oil For Caterpillar 3116 and 3126 Marine Diesel Engines with Mechanical Unit Injectors"
Special Publication, PEWP3014, "Cat Fluids Selector Dial (International)"
Special Publication, PEWP9733, "Cat Fluids Selector Dial (North America)"
Data Sheet, PEHJ0088, "Cat Multipurpose Grease"
Data Sheet, PEHP0002, "Cat Advanced 3Moly Grease" NLGI grade 2
Data Sheet, NEHP6015, "Cat High Speed Ball Bearing Grease" NLGI grade 2
Special Publication, PEGJ0035, "Grease Selection Guide"
Special Publication, PEHP6001, "How To Take A Good Oil Sample"
Special Publication, SEBD0640, "Oil and Your Engine"
Special Publications, PEDP7036, "S O S Fluids Analysis Cornerstone"Miscellaneous
Special Publication, PECP6026, "One Safe Source" English language for use in NACDSpecial Publication, PECP6027, "One Safe Source" English language for use in COSASpecial Publication, PECP6028, "One Safe Source" English language for use in non NACD and non COSA
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Service Manual, SENR9595, "C-9 Industrial Engine Service Manual"
Special Publication, SEBU6251, "Caterpillar Commercial Diesel Engine Fluids Recommendations For Lubricants, Diesel Fuel, and Coolants"
Special Publication, PECP9067, "One Safe Source"
Special Instruction, SMHS7001, "Assembly of Fan Drive Pulley Assemblies"
Special Instruction, SEHS7633, "Battery Test Procedure"
Special Publication, SEBF8062, "Guideline for Reusable Parts - Procedure to Inspect and Clean Air Filters"
Special Publication, SEBF8029, "Index to Guidelines for Reusable Parts and Salvage Operations"
Special Publication, PEDP0026, "Power Analysis Report"
Special Publication, NEHS0526, "Service Technology Application Guide"
Special Instruction, SEHS9031, "Storage Procedure for Caterpillar Products"
Specifications, SENR3130, "Torque Specifications Module"
Special Instruction, SEHS8742, "Using the 8T-8697 Electronic Control Analyzer Programmer (ECAP)"
Special Instruction, SEHS8622, "Using the FT- 1984 Air-To-Air Aftercooler Leak Test Group"
Special Instruction, SEHS7332, "Warning Tag - Danger Do Not Operate"
Special Instruction, REHS0871, "Electronic Installation Guide"
Have questions with 101441-9420?
Group cross 101441-9420 ZEXEL
Nissan-Diesel
101441-9420
9 400 610 075
1670025G00
INJECTION-PUMP ASSEMBLY
SD23
SD23